ISSN: 2277-9655
[Yadav * et al., 6(10): October, 2017] Impact Factor: 4.116
IC™ Value: 3.00 CODEN: IJESS7
http: // www.ijesrt.com© International Journal of Engineering Sciences & Research Technology
[142]
IJESRT
INTERNATIONAL JOURNAL OF ENGINEERING SCIENCES & RESEARCH
TECHNOLOGY
EXPERIMENTAL STUDY ON THE EFFECT OF HEAT TREATMENT ON THE
PROPERTIES OF DUCTILE IRON AFTER ALLOYING
Rajneesh Yadav
*1
, Dr Lokendra Pal Singh
2
& Romiyo Mclin Jojowar
3
*1
M.Tech Scholar, Dept. of Mechanical Engineering, SHUATS, Allahabad, U.P., India
2
Asst. Professor, Dept. of Mechanical Engineering, SHUATS Allahabad, U.P., India
3
M.Tech Scholar, Dept. of Mechanical Engineering, SHUATS, Allahabad, U.P., India
DOI: 10.5281/zenodo.1002677
ABSTRACT
Cast Iron, the first man – made composite, is at least 2500 year old. It remains the most important casting
material, with over 70 % of the total world tonnage. The man for cast iron longevity are its wide range of
mechanical and physical properties coupled with its competitive price. Ductile iron or popularly known as
spherodized graphite iron (SGiron) is a special variety of cast iron having carbon content more than 3 % and has
graphite present in compact, spherical shapes. These compact spheroid hamper the continuity of the matrix
much less than graphite flakes which results in higher strength and toughness with a structure that resembles
gray cast iron , thus imparting superior mechanical properties i.e. much higher than all other cast irons and
which can be compared to steel .This unique property enables ductile iron to be used for numerous industrial
applications .The excellent combination of mechanical properties obtained in S.G. iron can further be improved
by the heat treatment . The most recent development in this regard is the production of Austempered Ductile
Iron (ADI). It provides an excellent combination of high tensile strength, wear resistance along with good
corrosion resistance and quite significant amount of ductility.
Due to these factors, S.G. or ductile iron is austempered when a very favouurable combination of various
properties is required. But this type of treatment is bit tricky, since it require controlled heating and isothermal
holding of the material. So it is necessary to find some attractive methods for property development in S.G.
iron.The present work is an attempt to study the properties enhancement of ductile iron by heat treatment.
Normalizing, Austenitization, Quenching & Tempering, Austempering methods are applied to study the
hardness, tensile strength, and impact strength of the material. The mechanical properties obtain by various
technique have been compared to one another using two different grades of S.G. Iron (one with copper and
another without copper). The effect of copper has been studied.
KEYWORDS: Ductile iron, Tempered iron, Austempered, tensile strength and elongation.
I. INTRODUCTION
Ductile Iron is also commonly known as “Nodular Iron” or Spheriodial graphite (S.G) iron was patented in
1948. With a steep rise in development work in 1950 within a decade ductile iron was extensively used in
Industries as an popular engineering material. Its use in commercial application is still relevant in todayscenario.
Graphite is present as flakes in grey iron while it is present as spheroids in the ducile iron which gives it unusual
combination of properties. By adding a very small, but specific amount of Mg &Ce or both to molten iron of
proper composition this mode of solidification is obtained. Like malleable iron, Ductile Iron exhibits a linear
stress-strain ratio; a considerable rang of yield strengths and as its name implies ductility. Awide range of
sizeswith sections which are very thin or very thick in the castings are made by ductile iron.
By controlling the matrix structure around the graphite as they are cast or by subsequent heat treatmentthe
different grades are produced. Controlling of the matrix structure as-cast to provide response to heat treatment is
done by alloy addition.