International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 7
A STUDY ON EFFECT OF CARBON AND ASH FILLERS ON FLEXURAL
PROPERTIES IN GFRP COMPOSITES
Mr. C HEMANATH
1
, Mr. D.HARSHA VARDHAN
2
1
P.G. Scholar, Sri Venkateswara Institute of Technology, Anantapuram, AP
2
HOD, Department of Mechanical Engineering, Sri Venkateswara Institute of Technology, Anantapuram, AP
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Abstract - Recent years in manufacturing industry
composite materials applications are extensively growing
because of their versatile properties. An attempt have been
made in this research work to study on effect of fillers on the
mechanical behavior of glass fibre reinforced epoxy
composites. Here the composites were fabricated using simple
hand lay-up technique. Carbon and ash fillers are mixed with
the composite material and then flexural properties of
specimens subjected to both with filler and without filler
combinations were evaluated and compared alongside. It has
been observed that there is a significant effect of cement filler
on the flexural strength of glass fibre reinforced epoxy based
composites.
Key Words: fillers, Glass fibre, Flexural strength, GFRP.
1. INTRODUCTION
Composite material are made up of two or more
different materials with different physical and chemical
properties from the individual materials. These materials are
used in ancient Egypt, people used to build walls from the
bricks made of mud with straw as reinforcing component.
Hybrid composites are commonly termed as the mixture of
two or more reinforcing fibres in a single matrix system.
Through proper fibre selection and design, the performance
of hybrid composites could be achieved through
hybridization.
Epoxy resins are widely used for matrix composites
due to their excellent adhesive, dielectric, and mechanical
properties and alone provide most of the properties
required for composites. The fibrous composites, especially
glass fiber–reinforced epoxy composites in which glass fiber
is the primary load carrying element, are being increasingly
used in military and aerospace applications owing to several
desirable properties including high specific strength, high
specific stiffness, and controlled anisotropy.
The mechanical properties of composites are most
important, because they can be influenced by parameters
such as type of filler, type of matrix, alignment of fibers, type
of fibers, aspect ratio of fibers, the fiber matrix interphase
properties or adhesion between fiber and resin matrix.
When two or more materials with different properties are
combined together, they form a composite materials. In
general, the properties of composite materials are superior
in many respects, to those of the individual constituents. This
has provided the main motivation for the research and
development of composite materials.
Shyamkumar Shah [7] studied the effect of filler
material (coal ash) on mechanical properties of E-Glass fibre
reinforced polymer has been studied out by varying filler
materials. For these study three different types of specimens
were prepared, viz FRP without filler material, the FRP with
10% volume percentages of coal ash and the FRP with 5%
volume percentage of Fly ash as filler material. The polyester
composites were fabricated by hand layup method.
Mechanical properties of the specimens are analyzed using
computerized Universal Testing Machine as per ASTM D 638
standards and compared to those of the FRP without filler
material. Mechanical properties such as ultimate tensile
strength, percentage of elongation, yield strength, Poisson’s
ratio and percentage reduction in area were found out. Raffi
Mohammed [10] investigated on the mechanical properties
of E-glass Reinforced epoxy based composites without and
with filler materials (Bagasse fiber (B.F) / Bagasse Ash (B.A)
/ Coal powder (C.P) /Coal Fly Ash (C.F.A)) which acts as
epoxy modifiers. Composites filled with 10 wt.%
concentration of Bagasse Fiber, Bagasse Ash, Coal Powder
and Fly Ash from Coal, were fabricated by hand lay-up
technique. The fabricated composites are cut in to specimens
according to the ASTM standards and the mechanical
properties like Tensile strength, Flexural strength, Impact
strength, Inter laminar shear strength (ILSS) and tensile
modules of the specimens were determined. The Test
Results shows that composite filled by 10 wt. % Bagasse Ash
exhibited maximum Tensile strength, flexural strength and
Inter laminar shear strength when compared with the other
filler composites. The composite filled by 10 wt % coal
powder exhibited maximum impact strength and composites
filled by 10 wt. % Coal Fly Ash exhibited maximum tensile
modulus.
2. MATERIALS AND METHODS
Current work is on composite made up of woven
glass fibre reinforcement and epoxy as matrix material. The