International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 04 Issue: 11 | Nov -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1215
An Experimental study on uses of Quarry Dust to replace sand in
concrete
Naushad Khan
1
, Ruchi Chandrakar
2
1
M.Tech Studenet, Civil Engineering Dept, Kalinga University, New Raipur, C.G., India
2
Asst Professor, Civil Engineering Dept, Kalinga University, New Raipur, C.G., India
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Abstract - - This experimental study presents the
variation in the strength of concrete when replacing sand by
quarry dust from 0% to 100% in steps of 10%. M20 and M25
grades of concrete were taken for study keeping a constant
slump of 60mm. The compressive strength of concrete cubes
at the age of 7 and 28 days were obtained at room
temperature. Also the temperature effect on concrete cubes
at 100
0
C on 28th day of casting was carried out to check the
loss of strength. From test results it was found that the
maximum compressive strength is obtained only at 50%
replacement at room temperature and net strength after
loss due to hike in temperature was above the recommended
strength value due to 50% replacement itself. This result
gives a clear picture that quarry dust can be utilized in
concrete mixtures as a good substitute for natural river
sand giving higher strength at 50% replacement.
Key Words: Concrete, quarry dust, river sand,
compressive strength.
1.INTRODUCTION
Quarry dust is a byproduct of the crushing process which
is a concentrated material to use as aggregates for
concreting purpose, especially as fine aggregates. In
quarrying activities, the rock has been crushed into
various sizes; during the process the dust generated is
called quarry dust and it is formed as waste. So it becomes
as a useless material and also results in air pollution.
Therefore, quarry dust should be used in construction
works, which will reduce the cost of construction and the
construction material would be saved and the natural
resources can be used properly. Quarry dust has been
used for different activities in the construction industry,
such as building materials, road development materials,
aggregates, bricks, and tiles.
1.1 literature Review
The suitability of quarry dust as a sand replacement
material shows that the mechanical properties are
improved and also elastic modulus. The compressive
strength achieved optimum by replacing fine aggregate
with quarry dust in ratio of Ͳ : ͶͲ as done by (maid Mir
[1].
Felekoglu et al. [2] observed that the incorporation of
quarry waste at the same cement content generally
reduced the super plasticizer requirement and improved
the ʹ8 days’ compressive strength of SCC. Normal strength
SCC mixtures that contain approximately 300–͵ͳͲ Kg of
cement per cubic meter can be successfully prepared by
employing high amount of quarry waste. Sukumar et al. [3]
found that the relations have been established for the
increase in compressive strength at premature ages of
curing ȋͳʹ h to ʹ8 daysȌ for different grades of SCC mixes
and are compared with the IS Code formula for straight
concrete as per IS: SP 23-1982. Ho et al. [4] explained that
the granite fines can be used in the SCC production.
However, it is important to spot out that, as a waste
material, the properties of stone fines are likely to vary
with time. Then, after that, the fineness of granite fines
could solve durability problems, such as silica-alkali
reactions. These two issues would require to be addressed
if the material is to be used with assurance.
Utilization of quarry dust in concrete is recommended
particularly in regions where sand is not easily available
(Dehwah [5]).
Muhit et al. [6] determined that passing from ʹͲͲ mm
sieve is used as cement replacement whereas retaining
from ͳͲͲ mm sieve is used as sand replacement. Cement
was replaced with stone dust in percentage of 3, 5, and 7
percent. Similarly, sand was replaced with stone dust in
percentage of 15 to 50 with an increase of 5 percent. Test
result gives that compressive strength of mould with 35%
of sand and 3% of cement replacing dust increases to
21.33% and 22.76% in that order compared to the normal
mortar mould at 7 and 28 days for tensile strength which
increased to 13.47%.
Ukpata and Ephraim [7] identified the flexural and tensile
strength properties compared with those for normal
concrete. Hence, concrete proportion of lateritic sand and
quarry dust can be used for construction provided the
mixture of lateritic sand content is reserved below 50%.
Both flexural strength and tensile strength are increased
with increase in lateritic content.
According to Soutsos et al. [8], the physical characteristics
of recycled destruction aggregates may unfavorably affect
the properties of the blocks. However, levels of
replacement of quarried stone aggregates with destruction
recycled aggregates determined that it will not have
significant harmful effect on the compressive strength.