Alexander M. Pascua et al, International Journal of Advances in Agricultural Science and Technology,
Vol.5 Issue.2, February- 2018, pg. 1-14 ISSN: 2348-1358
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Performance Characteristics of a
Coconut Dehusking Machine
Alexander M. Pascua
1
, Ma. Lorraine L. Pascua
2
, Engelbert. K. Peralta
3
1
Associate Professor, Marinduque State College, Philippines, algeyanpascua@yahoo.com
2
Assistant Professor, Marinduque State College, Philippines, ma.lorrainepascua@yahoo.com
3
Professor, University of the Philippines Los Baños
Abstract
A coconut dehusking machine was developed and evaluated in terms of dehusking performance. The model
consists of different component assembly parts such as speed reduction, transmission, coconut base,
dehusking blade, frame, and control system. It is powered by a 7.5 hp gasoline engine and with an average
output capacity of 240 coconut per hour. Its salient features which give it an edge over other existing
machines in attaining effective dehusking are as follows: 1) a dehusking blade with cutting tooth and blade
side face angle, 2) movable coconut base assembly, 3) ability to remove husks starting at the basal portion,
which is the softest part of the coconut, and 4) operable by a single person. The cutting tooth initiates the
initial penetration of the blades while the side face angle can assist better piercing or shearing action on the
coconut husks. The coconut base can be moved upward or downward and can accommodate different
coconut sizes. The effects of different factors which include the machine’s crankshaft speed, coconut size,
and blade side angle on the response variables were investigated. Response Surface Regression (RSReg)
and Response Surface Methodology (RSM) were used to determine the effect of the treatment factors and
optimum performance of the machine; respectively. Fifteen (15) experimental runs using Box and Behnken
design with three level-incomplete factorial designs were conducted. The different dependent variables
studied consisted of force and power requirement, dehusking time, dehusking capacity, percent coconut
shell damage, and dehusking efficiency. Results revealed that variation on the levels of treatment factors
significantly affect the response variables except percent coconut shell damage. Data obtained from the
response variables mostly fit the linear, cross product, and quadratic regression models.
The superimposed contour plots of different factors generated an optimum region and yielded a dehusking
performance with force requirement of 109.59 N, power consumption of 6.41kW, dehusking time of 3.34
minutes, dehusking rate of 4 nuts per minute and dehusking efficiency of 85.23 %. Moreover, results of the
verification tests indicated that the actual values of responses were relatively close to the predicted values.
Keywords: Coconut, Dehusker, Force Transducer, Efficiency, Optimization
1. Introduction
Coconut (Cocos nucifera L.) is widely cultivated in tropical and sub-tropical countries. In the Philippines,
statistics indicated that areas planted with coconut covers 3.517 M hectares equivalent to 26% of the total
agricultural land (PSA, 2015). Sixty-eight (68) out of 81 provinces are considered coconut areas, representing
1,195 coconut municipalities. In 2015, the recorded number of bearing trees reached 329.9 million with an
average production of 14.902 billion nuts in the last three years (PCA, 2017). Dar (2017) stated that the
coconut lands host about 3.4 million farmers who are mostly below the poverty line even as coconut exports
reached $2.0 billion in 2016.
Mechanization level of the coconut industry in the Philippines is still low (Amongo, et.al. 2011). Dehusking is
first in the processing line of coconuts, has the lowest development in terms of machinery usage. According to
Nijaguna (1988) as cited by Tanco (1998), coconut dehusking can be divided into 2 general operations namely: