American Journal of Civil Engineering and Architecture, 2013, Vol. 1, No. 5, 112-116
Available online at http://pubs.sciepub.com/ajcea/1/5/5
© Science and Education Publishing
DOI:10.12691/ajcea-1-5-5
Ceramic Dust as Construction Material in Rigid
Pavement
Electricwala Fatima, Ankit Jhamb, Rakesh Kumar
*
Civil Engineering Department, S.V. National Institute of Technology Surat, Gujarat, India
*Corresponding author: krakesh1999@gmail.com
Received July 08, 2013; Revised July 29 2013; Accepted August 02, 2013
Abstract Ceramic dust is produced as waste from ceramic bricks, roof and floor tiles and stoneware waste
industries. Concrete (M35) was made by replacing % (up to 30%) of cement (OPC 53) grade with ceramic dust
(passing 75μm) shows good workability, compressive strength, split-tensile strength, flexural strength and elastic
modulus. In this experimental investigation, concrete specimens were tested at different age for different mechanical
properties. The results show that with water – cement ratio (0.46), core compressive strength increase by 3.9% to
5.6% by replacing 20% cement content with ceramic dust. It was observed that no significant change in flexural
strength and split-tensile strength when compared to the conventional concrete.
Keywords: ceramic dust, cement, rigid pavement, flexural test
Cite This Article: Fatima, Electricwala, Ankit Jhamb, and Rakesh Kumar, “Ceramic Dust as Construction
Material in Rigid Pavement.” American Journal of Civil Engineering and Architecture 1, no. 5 (2013): 112-116.
doi: 10.12691/ajcea-1-5-5.
1. Introduction
The Indian ceramics industry, which is comprised of
wall and floor tiles, sanitary ware, bricks and roof tiles,
refractory materials and ceramic materials for domestic
and others use is producing approximately 15 to 30 MT
per annum waste. Out of total waste, 30% goes as waste in
India and dumped the powder in open space. Ceramic
waste is of generally two types, waste earthenware and
also cracked during the manufacturing process. Ceramic
waste is considered as non-hazardous solid waste and
possess pozzolanic properties. Therefore, after recycling
can be reuse in different building construction application
[1,2,3,4,5]. Industrial wastes coarser than cement particles
generally use as fine and coarse aggregate in concrete mix
up to 35% tile waste [6,7].
The use of waste as an alternative to aggregate in
highway construction would produce two major benefits;
firstly, the natural aggregate quarry life can be extended.
Secondly, the consumption of industrial space or
productive land for dumping such waste may be reduced.
The Indian concrete pavement are essentially jointed plain
cement concrete with dowel bar of mild steel. The
pavement quality concrete (PQC) for road slab (thickness
varies from 290 to 350 mm) is mainly M40 and M35.
Dowel bars are provided across transverse joints for load
transfer and longitudinal joints are to connects adjoining
lanes to relieve warping stresses. The PQC slab is
generally placed over a layer of low grade dry lean
concrete (DLC) of 150 mm thickness. A 125 mm thick
antifriction polythene layer is used in between PQC and
DLC [8,9].
Researchers used ceramic waste to make green concrete
by using minimum 20% replacement natural aggregate. It
was found that ceramic waste based concrete shows good
workability and achieve characteristics strength. The
permeation characteristics of green concrete is also
reported as similar to the conventional concrete durability
[10,11,12,13]. Use of non-hazardous industrial waste is
also gaining popularity in India to use in building
construction work for developing building material
components. The waste was used in cement concrete up to
20% of conventional coarse aggregate is due to high
absorption coefficient (0.5%) and achieved compressive
strength approximately 50Mpa with and without super
plasticizers additives [14,15,16]. Ceramic waste as a
replacement of natural aggregate in concrete slab shows
good abrasion resistance and tensile strength with
confirmation of relevant standard. Ceramic waste used in
road sub-base layer as filler and in PQC reached strength
40-50 Mpa. Even ceramic waste was also used to replace
fine aggregate and found good compressive strength and
abrasion resistance, together with less penetration by
chlorides which could provide greater protection for the
reinforcement used in reinforced concrete. Researches
suggested that more than 20% replacement of natural
coarse and fine aggregate with ceramic waste will
decrease the compressive strength of the concrete. The
reuse of ceramic waste in concrete road is viable and
economical option to achieve target strength M35 after 28
days curing. Apart from replacing natural aggregate in
concrete, ceramic waste also used in replacing cement
percentage in concrete as additive, in the light of
pozzolanic properties. Result shows that concrete used
ceramic powder, possesses satisfactory mechanical and
durability [17,18].