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Flow Measurement and Instrumentation
journal homepage: www.elsevier.com/locate/ flowmeasinst
An alternative gravimetric measurement standard for calibration of liquid
flow meters
José Daniel Hernández Vásquez
a
, Alcir de Faro Orlando
a,
⁎
, Maurício Nogueira Frota
a
,
Elcio Cruz de Oliveira
a,b
a
Postgraduate Programme in Metrology, Pontifical Catholic University of Rio de Janeiro (PUC-Rio), Rio de Janeiro 22453-900, RJ, Brazil
b
Petrobras Transporte S.A., Management of Technological Development and Automation, 20091-060 Rio de Janeiro, RJ, Brazil
ARTICLE INFO
Keywords:
Metrology
Measurement standard
Calibration of liquid flow meters
Gravimetric flow system
ABSTRACT
This paper discusses the conception, construction and validation of a gravimetric system conceived as an al-
ternative measurement standard for calibrating liquid flow meters. The ability to evaluate a large mass of a
working fluid by measuring, with much lower uncertainty, a smaller quantity of it, reflects the innovative
character of the proposed calibration system. In this work, the mass of water (over 10 tons) retained in a large
squared (1.50 m × 1.50 m) cross section reservoir (5 m high) is evaluated by weighing a mass of water confined
in a much smaller reservoir (0.0835 m diameter, 5 m high), hydraulically connected to the first. A low capacity
weigh scale (full scale: 32 kg; resolution: 0.10 g) is used to weigh, under static condition, the water in the smaller
reservoir, whose liquid level is the same of the large storage reservoir. The metrological reliability of the pro-
posed gravimetric system—assessed through the propagation of all impacting measurement uncertainties—falls
in the range 0.018 % to 0.055 %, depending on the volume of the working fluid transferred throughout the
calibration process (varying from a minimum of 0.001 m
3
to a maximum of 0.022 m
3
).
1. Introduction
The current practice of flow measurement becomes increasingly
important to the oil and gas sector, particularly to meet national and
international regulatory requirements, certainly a metrology challenge.
Hence the need to evaluate and validate transfer standards that can
reliably be used to calibrate flow meters within a level of measurement
uncertainty that fully satisfy the needs of professional users. Currently,
there are many measurement instruments and techniques used for
measuring flow rate. In the oil and gas industry, differential pressure
meter (orifice plate, venture tube, flow nozzle, Pitot tube); positive
displacement meters (gear, rotary piston, vane, lobe) and linear meters
(turbine, vortex, electromagnetic, Coriolis, ultrasonic) are commonly
used [1,2].
The choice of the flowmeter for a particular application will depend
on the physical-chemical nature of the fluid, the pipe diameter and
levels of pressure and temperature of the fluid, whose flow rate is to be
measured. Other aspects to be considered are related to the pressure
drop introduced by the meter in the pipeline, the location of the meter
installed upstream of a straight non-disturbed flow; costs associated
with the operation, maintenance and implementation of the calibration
system and, of ultimate importance, compliance with the applicable
measurement standards and recommendations stated by OIML, the
International Legal Metrology Organization [3].
Concerning the custody transfer process and the fiscal metering
aspects of it, another striking factor refers to the metrological reliability
of the flow meter itself, whose calibration shall take into account the
actual operating conditions by means of a transfer system which level of
acceptable uncertainty is pre-defined in specific contracts that must
reflect the applicable regulation [3].
The flow can be measured based on different measuring principles,
among which the direct method that totalizes the amount of fluid dis-
charged in a given period of time [4]. It can also be obtained by using
indirect means, such as gravimetric and volumetric methods [5]. In the
first case, the volume of the liquid disposed over a period of time is
determined by the weigh of the drained fluid and knowledge of its
density, while in the latter, it is determined based on previous cali-
bration of controlled volumes used as standard reference values.
The main objective of this work is to describe and validate the
gravimetric system, conceived to be used as a measurement standard
for calibrating liquid flow meters, a challenge imposed by the Brazilian
Oil Company (Petrobras) that has led to the development of a specific
R&D project developed under a cooperative effort (PUC-
Rio & Petrobras) [6]. Metrological reliability of the overall system
http://dx.doi.org/10.1016/j.flowmeasinst.2017.09.016
Received 29 April 2017; Received in revised form 20 September 2017; Accepted 24 September 2017
⁎
Corresponding author.
E-mail address: afo@puc-rio.br (A. de Faro Orlando).
Flow Measurement and Instrumentation 58 (2017) 87–96
Available online 27 September 2017
0955-5986/ © 2017 Elsevier Ltd. All rights reserved.
MARK