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ISSN 0036-0295, Russian Metallurgy (Metally), Vol. 2016, No. 11, pp. 1100–1105. © Pleiades Publishing, Ltd., 2016.
Original Russian Text © E.A. Garber, M.A. Timofeeva, 2016, published in Metally, 2016, No. 6, pp. 111–117.
Improvement of the Technique of Calculating
the Energy–Force Parameters of Pinch-Pass Mills
for Increasing the Efficiency of Producing Cold-Rolled Strips
E. A. Garber and M. A. Timofeeva
Cherepovets State University, pr. Pobedy 12, Cherepovets, 162606 Russia
e-mail: mamz2011@mail.ru
Received December 9, 2015
Abstract⎯New propositions are introduced into the technique of energy-force calculation of pinch-pass
mills in order to determine the energy–force and technological parameters of skin rolling of cold-rolled steel
strips at the minimum errors. The application of these propositions decreases the errors of calculating the
forces and torques in a working stand by a factor of 3–5 as compared to the calculation according to the well-
known technique, saves the electric power in the existing mills, and demonstrates the possibility of decreasing
the dimensions of working stands and the power of the rolling mill engine.
Keywords: skin rolling, cold-rolled strips, energy–force parameters
DOI: 10.1134/S0036029516110082
The aims of skin rolling, which is the final defor-
mation operation of the process of production of cold-
rolled steel strips, are to provide the possibility of deep
and complex drawing in stamping of ready sheets and
to ensure their minimum nonf latness and the required
surface microgeometry, which influences the adhe-
sion of a sheet to a corrosion-resistant coating.
To achieve these aims at the minimum energy con-
sumption, it is necessary to apply the modern methods
of the theory of skin rolling, which can be used to cal-
culate the energy–force parameters of this process at
the minimum errors, to calculate the technological
conditions of pinch-pass mills.
Skin rolling is performed after annealing of strips
cold-rolled in a continuous or reversing mill. The pur-
pose of annealing is to remove the high work harden-
ing of the strip that was induced by cold rolling, since,
for the problems to be solved, the material of the strip
supplied to a pinch-pass mill should have the mini-
mum yield strength, i.e., the yield strength before cold
rolling.
Thus, skin rolling is a certain type of cold rolling
and is performed in working stands, which usually
have a design that is similar to that of the working
stands in a cold-rolling mill.
Therefore, to calculate the energy–force parame-
ters of pinch-pass mills, we can use most methods of
the modern theory of cold rolling described in [1].
This theory develops a number of points of the classi-
cal theory of rolling [2–4], is based on a large body of
industrial experimental results, and was tested on
operating mills for a long time.
In contrast to the classical theory, the stresses in
the deformation zone in the new theory are separately
calculated in elastic and plastic regions, and elasticity
equations rather than the plasticity condition are used
for calculation in the elastic regions.
In [1], we presented reliable expressions for calcu-
lating all contact stresses and the length of each region
in the deformation zone, namely, the first elastic
region, the backward and forward creep zones in the
plastic region, and the second elastic region. The laws
of contact friction in the deformation zone were con-
sidered in a separate section in [1]. It was proved that
these laws are radically different for hot and cold roll-
ing: in hot rolling, no slip between a strip and rolls
exists, which is characteristic of friction of rest in the
stick zone. In contrast, in cold rolling, contact sliding
friction is operative over the entire deformation zone
and the stick zone is absent. We presented reliable
expressions to calculate the friction coefficients in the
deformation zone for both hot and cold rolling.
Based on the developed new propositions, we [1]
developed a technique and new formula to calculate
the energy–force parameters of rolling, namely, the
forces operating between a strip and rolls and the
torques and the powers of the rolling mill engines in
working stands.
Our comparative analysis of the state of stress
(SOS) in a strip during cold rolling and skin rolling
showed that the methods developed in [1] cannot be