International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 572
Automatic Brick Making Machine
P.Manoj Kumar
1
,P.Naveen Kumar
2
, P.Pavithran
3
, Dr.G.Rajamurugan
4
1,2.3
UG student of Bannari Amman Institute of Technology, Sathyamangalam
4
Associate Professor, Dept of mechanical engineering, Bannari Amman Institute of Technology, Sathyamangalam
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Abstract - In olden days or even now, most of the brick
making industries use human power to make bricks. If it is
very few number of bricks it is easy and advisable to use
human power but when it is huge in numbers only machines
can perform faster, and easily than human. Continuous
working of workers leads to fatigue. By considering the
above difficulty we have introduced a new concept called
automatic brick making machine. This project is designed by
following blocks, Control unit, Worm gear, Induction Motor,
Pneumatic cylinder, screw conveyor, Brick die, Blade,
Proximity sensor, Bearing.
1. INTRODUCTION
The main objective of this project is to perform
various machine operations using machine with the help of
pneumatic sources. For a developing industry the
operation performed and the parts (or) components
produced should have it minimum possible production
cost, and then only industry runs profitably. Automation
can be achieved through computers, hydraulics,
pneumatics, robotics, etc., of these sources, pneumatics
form an attractive medium for low cost automation. The
main advantages of all pneumatic systems are economy
and simplicity. Automation plays an important role in mass
production. Nowadays almost all the manufacturing
process is being atomized in order to deliver the products
at a faster rate. The manufacturing operation is being
atomized for the following reasons.
To achieve mass production
To reduce man power
To increase the efficiency of the plant
To reduce the work load
To reduce the production cost
1.1. Pneumatics
Today pneumatics is mainly understood to means the
application of air as a working medium in industry
especially the driving and controlling of machines and
equipment. Pneumatics has for some considerable time
between used for carrying out the simplest mechanical
tasks in more recent times has played a more important
role in the development of pneumatic technology for
automation. Pneumatic systems operate on a supply of
compressed air which must be made available in sufficient
quantity and at a pressure to suit the capacity of the
system. When the pneumatic system is being adopted for
the first time, however it wills indeed the necessary to
deal with the question of compressed air supply. The key
part of any facility for supply of compressed air is by
means using reciprocating compressor. A compressor is a
machine that takes in air, gas at a certain pressure and
delivered the air at a high pressure. Compressor capacity
is the actual quantity of air compressed and delivered and
the volume expressed is that of that of the air at intake
conditions namely at atmosphere pressure and normal
ambient temperature.
1.2. Selection of Pneumatics
Mechanization is broadly defined as the replacement of
manual effort by mechanical power. Pneumatic is an
attractive medium for low Cost mechanization particularly
for sequential (or) repetitive operations. Many factories
and plants already have a compressed air system, which is
capable of providing the power (or) energy requirements
and control system (although equally pneumatic control
systems may be economic and can be advantageously
applied to other forms of power). The main advantages of
an all pneumatic system are usually Economic and
simplicity the latter reducing maintenance to a low level.
1.3. Pneumatic Power
Pneumatic systems use pressurized gases to transmit and
control power. Pneumatic systems typically use air as the
fluid medium because air is safe, low cost and readily
available.
1.4. Reciprocating Compressors
Built for either stationary (or) portable service the
reciprocating compressor is by far the most common type.
Reciprocating compressors lap be had is sizes from the
smallest capacities to deliver more than 500m
3
/min.In
single stage compressor, the air pressure may be of 6 bar
machines discharge of pressure is up to 15bars.Discharge
pressure in the range of 250bars can be obtained with
high pressure reciprocating compressors that of three &
four stages. Single stage and 1200 stage models are
particularly suitable for applications, with preference
going to the two stage design as soon as the discharge
pressure exceeds 6 bars, because it in capable of matching
the performance of single stage machine at lower costs
per driving powers in the range.