Annals of Operations Research, 17 (1989) 291-304 291
THE INCORPORATION OF LEARNING IN PRODUCTION
PLANNING MODELS
Dennis E. KROLL
Dept. of Industrial Engineering. Bradley University, Peoria, IL 61625. U.S.A.
and
K. Ravi KUMAR
Dept. of Decision Systems, University of Southern California, Los Angeles. CA 90089-1421, U.S.A.
Abstract
Production managers employ numerous aggregate planning models to smooth work loads
and minimize labor and inventory costs. Some of the more recently developed models
incorporate the learning that occurs during repetitive work. This article discusses the history
of both aggregate planning and learning models, the various combined models, and their
appropriateness to a given environment.
1. Introduction
As the modern manufacturing plant evolved early in this century, managers
noted that smooth work load on an aggregate basis eased their scheduling task
and, in general, minimized labor and inventory costs. Similarly, as long-cycle
repetitive tasks arose in these plants (especially in the aircraft industries) managers
noted that cycle times shortened as a task was repeated, i.e., learning took place.
These two areas of aggregate planning and learning curves developed separately
until 1968 when the first of a number of integrated models brought the concepts
together.
In this paper we initially trace the historical development of aggregate planning
and learning theory as they evolved independently. In the next section we review
research models on aggregate planning incorporating the effects of learning. We
critique the individual models (aggregate planning models, learning models, as
well as composite models) in the course of the review with regard to appropriate-
ness, applicability, and complexity of implementation. We present our conclu-
sions and guidance, in the form of essential modeling features in future models,
for researchers in this area in the last section.
© J.C. Baltzer A.G. Scientific Publishing Company