International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 08 | Aug 2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 272
STUDY AND EFFECT OF ABRASIVE WEAR BEHAVIOR OF KEVLAR
Mohammad Faran Jamal
1
, Dr. Md Shadab Khan
2
, Er. Abdul Ahed Khan
3
1Research Scholar, Department of Mechanical Engineering, Integral University, Lucknow, U.P., India
2,3
Associate Professor, Department of Mechanical Engineering, Integral University, Lucknow, U.P., India
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Abstract - Abrasive wear phenomena are simply caused by
the passage of relatively hard particles or asperities over a
surface. It directly affects the life of the component. A
systematic study of abrasive wear of Kevlar has been carried
out using a two body pin-on-disc wear machine. The objective
of this study was to evaluate the abrasive wear of Kevlar fiber
(after mixing it with epoxy resin) by grinding it at constant
load of 10N but at different rpm. A Kevlar often described as
being "five times stronger than steel on an equal weight basis".
In particular, up to date aramid have been extensively used in
personal protection, tires, equipment, shoes, building
construction and marine application by virtue of their very
strong tensile strength. So, in this thesis a study of abrasive
wear of Kevlar at different speed were given to analyze the
possibility of wear. A review of abrasive wear behavior of
Kevlar using different wear rate speed has been discussed in
this thesis. Mainly focus on the varying wear condition during
varying rpm. As we all know that wear is very important
parameter which directly affects the life of a component. The
goal of this study was to evaluate abrasive wear only. The
result of the study indicates several measuring wear rate
technique till date.
It is concluded that-
Wear volume increases with increasing
applied load.
The loss in mass is maximum at zero degree
(horizontal position) for a particular load
At horizontal position (zero degree) two body
abrasion takes place most of the time.
Key Words: Abrasive wear, Kevlar fibre, Epoxy resin,
Aramid, Asperities
1. INTRODUCTION
A synthetic material Kevlar® is a plastic strong enough to
stop bullets and knives—often described as being "five times
stronger than steel on an equal weight basis. Unlike most
plastics it does not melt: it's reasonably good at withstanding
temperatures and decomposes only at about
450°C (850°F)." Kevlar is simply a super-strong plastic.
Kevlar's amazing properties are partly due to its internal
structure (how its molecules are naturally arranged in
regular, parallel lines) and partly due to the way it's made
into fibers that are knitted together. It's a proprietary
material made only by the DuPont™ chemical company and it
comes in two main varieties called Kevlar 29 and Kevlar 49
(other varieties are made for special applications).
1.1 Properties of Kevlar
It's strong but relatively light. The specific tensile
strength (stretching or pulling strength) of both
Kevlar 29 and Kevlar 49 is over eight times greater
than that of steel wire.
Unlike its sister material, Nomex, Kevlar can be
ignited but burning usually stops when the heat
source is removed.
Very low temperatures have no effect on Kevlar:
DuPont found "no embrittlement or degradation"
down to −ͳ9°C ȋ−͵ʹͲ°FȌ.
Kevlar can resist attacks from many different
chemicals, though long exposure to strong acids or
bases will degrade it over time.
There are two main stages involved in making
Kevlar. First you have to produce the basic plastic
from which Kevlar is made (a chemical called poly-
paraphenylene-terephthalamide no wonder they call
it Kevlar). Second, you have to turn it into strong
fibers. So the first step is all about chemistry; the
second one is about turning your chemical product
into a more useful, practical material.
Fig-1 Kevlar's monomer: C=carbon, H=hydrogen, O=oyxgen,
N=nitrogen, — is a single chemical bond, and = is a double
bond. This basic building block is repeated over and over
again in the very long chains that make up the Kevlar
polymer.