http://www.iaeme.com/IJME International Journal of Mecha Volume 9, Issue 13, December 2 Available online at http://www.ia ISSN Print: 0976-6340 and ISSN © IAEME Publication AN INNOVATIV IMPROVE MACH Professor, B C Research Schol C Pr College Professor, M ABSTRACT Electrochemical mach conventional machining p workpiece, with high ma properties of the workpiec still not fully explored and phenomena such as electro taking place simultaneousl on the anode surface (Wo profile accurately in ECM developing a Multiphysics effect of tool geometry dimensional control and p development of Multiphysi process, finite element an capability to couple vario accuracy.ECM performan generated is predicted by the accuracy and capabili ET/index.asp 1357 ed anical Engineering and Technology (IJMET) 2018, pp. 1357–1377, Article ID: IJMET_09_13_1 aeme.com/ijmet/issues.asp?JType=IJMET&VType= N Online: 0976-6359 Scopus Indexed VE SIMULATION APPRO THE ELECTROCHEMI HINING PERFORMANCE Sachin S. Chavan BharatiVidyapeeth (Deemed to be University College of Engineering, Pune, India Avinash M. Pawar lar, BharatiVidyapeeth (Deemed to be Univer College of Engineering, Pune, India D.S.Bilgi rofessor, TSSM's BhivarabaiSawant of Engineering and Research, Pune, India S.T.Chavan Maharashtra Institute of Technology, Pune, Ind hining (ECM) provides the alternative to processes without a direct contact between t aterial removal rates, irrespective of diver ce. Even though ECM has a great potential d its research is in process. ECM process invo ochemistry, mass transfer, heat transfer and ly and leads to different material removal ra orkpiece). Due to this it is very difficult to pr M process. This problem is considered for i s simulation model for ECM hole making p on generated anode profile is studied t performance of the electrochemical machinin ics simulation model for the tool design in EC nalysis (FEA) software, COMSOL is used us phenomena in ECM process in a single m nce characteristics namely; overcut and h simulation and validated with the experime ity. The predicted and experimental results a ditor@iaeme.com 138 =9&IType=13 OACH TO ICAL E y) rsity) dia traditional or the tool and the rse mechanical l, the process is olves number of hydrodynamics ate at each point redict the anode investigation by process and the to improve the ng process. For CM hole making because of its model for better height of spike ental results for agreed well and