Process Biochemistry 35 (1999) 143 – 148
Influence of process variables on the properties of pulp obtained
by ethanol pulping of wheat straw
L. Jime ´nez *, M.J. de la Torre, J.L. Ferrer, J.C. Garcı ´a
Departamento de Ingenierı ´a Quı ´mica, Facultad de Ciencias, Uniersidad de Co ´rdoba, 14004 Cordoba, Spain
Received 8 December 1998; received in revised form 10 March 1999; accepted 20 March 1999
Abstract
The influence of independent variables in the cooking of wheat straw with ethanol-water mixtures (ethanol concentration,
cooking time and temperature) on various properties of the pulp (yield and holocellulose, -cellulose and lignin contents) was
studied with a view to determining the best operating conditions to obtain quality pulp (pulp with high holocellulose and
-cellulose contents and a low lignin content). The results were fitted to a second-order polynomial function using a BMDP
system package and a 2
m
central composite design. In this way, equations that reproduce yield and the holocellulose and
-cellulose contents with errors less than 3.5% and lignin content with errors less than 15% were derived. Additional equations
were obtained that relate dependent variables to the treatment severity parameter, R
o
and reproduce the experimental yields and
holocellulose, -cellulose and lignin contents with errors less than 10, 4, 4 and 15%, respectively. Obtaining pulp with high
holocellulose and -cellulose contents and a low lignin content, entails using a high temperature (190°C) and ethanol
concentration (80%) for a long time period (2 h). © 1999 Elsevier Science Ltd. All rights reserved.
Keywords: Wheat straw; Organosolv; Ethanol; Pulp; Treatment severity
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1. Introduction
The primary current goals of the pulp and paper
industry are the production of economical pulp of good
quality while preserving the environment by minimizing
the polluting effects of waste effluents from cooking
and bleaching processes and using alternative material
sources in order to relieve the shortage of wood raw
materials.
The cooking process generates large amounts of con-
centrated waste water especially that from sulphite and
sulphate processes. One solution to this problem is the
use of organic solvents. Although their favourable ef-
fects on the pulping process are established, the use of
this type of solvent for this purpose dates from recent
times and only on the pilot or small industrial scale [1].
Prominent among the pulping processes that use
organic solvents are those based on alcohols, particu-
larly the Alcell (ethanol – water), MD Organocell
(ethanol – soda), Organocell (methanol – soda – anthra-
quinone), ASAM (alkali – sulphite – anthraquinone –
methanol) and ASAE (alkali – sulphite – anthraquin-
one – ethanol) processes [1–7]. These processes have
been applied with varying success to different types of
hardwood and softwood and also, anecdotally, to non-
wood plants.
The annual production of pulp can hardly meet
current demand, which is growing dramatically in de-
veloping countries and, to a lesser extent, in developed
countries (e.g. by 2–3% in the USA). This is leading to
an increasing shortage of wood raw materials and the
gradual deforestation of some areas on the planet. For
this reason, the use of alternative, non-wood materials
such as wheat Straw and other agricultural cropping
residues, which are especially abundant in Spain [8], is
of particular interest.
Pulp production processes have been analysed in the
light of a variety of models intended to provide equa-
* Corresponding author. Tel.: +34-957-218624; fax: +34-957-
218606.
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