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z Sustainable Chemistry
Efficient and Scalable Production of Alkyl Levulinates from
Cellulose-Derived Levulinic Acid Using Heteropolyacid
Catalysts
Sharath Bandibairanahalli Onkarappa, Manjunath Javoor, Sib Sankar Mal,* and
Saikat Dutta*
[a]
This work reports a straightforward and scalable synthesis of a
series of alkyl levulinates from cellulose-derived levulinic acid
and alkyl alcohols using commercially available heteropolyacid
catalysts under homegenous conditions. The reaction was
optimized on parameters such as temperature, molar ratio of
reagents, type and loading of catalyst. The solvent-free
reactions afforded alkyl levulinates in high isolated yields (>
85%) using only slight excess of alcohols and 10 wt% of catalyst
at 120 °C in 6 h. Further, the catalysts were successfully recycled
for three consecutive cycles without significant loss in activity.
Introduction
Cellulosic biomass has been considered by many as a renew-
able source of carbon in producing transportation fuels and
chemicals which are otherwise derived from non-renewable
fossilized sources of carbon.
[1]
In a biorefinery concept, in
analogy to a petrorefinery, a handful of chemical building
blocks are produced initially which are then synthetically
upgraded into fine chemicals and materials.
[2]
Levulinic acid
(LA), produced by acid-catalyzed degradation of biomass-
derived sugars and carbohydrates, has received significant
attention over the past two decades as a biomass-derived
chemical building block that can be synthetically upgraded
into products of commercial value.
[3]
LA was chosen as one of
the top-ten biomass-derived chemical building block of
commercial potential by the United States Department of
Energy in 2004 and then again in 2010 by Bozell et al.
[4]
Having
two reactive functionality i. e. ketone and carboxylic acid, LA
can be used as a renewable chemical intermediate to access
various important classes of products such as fuels and fuel
oxygenates, solvents, polymers, plasticizers, and
agrochemicals.
[5]
Alkyl levulinates (AL) is an important class of product
synthesized from LA with potential applications as renewable
solvent and fuel oxygenate.
[6]
They can also be used as a
chemical intermediate for the synthesis of other valuable
products such as γ-valerolactone and 2-metyltetrahydrofuran.
[7]
AL can be produced by Fischer esterification between LA and
alkyl alcohols in presence of a suitable acid catalyst, via acid-
catalyzed dehydration of sugars in alcohols, or by alcoholysis of
furfuryl alcohol.
[8]
A vast range of acid catalysts ranging from
mineral acids, Lewis acid, sulfonated resins, to zeolites have
been examined for the Fischer esterification of LA.
[9]
However,
there is a constant search for more efficient catalysts that will
allow the reaction to proceed under mild condition, afford
product in high yield, non-toxic in nature, and can be recycled
conveniently. In this regard, heteropolyacids (HPA) are well-
structured metal-oxygen clusters with strong Brönsted acidity,
high thermal stability, and tunable solubility.
[10]
HPAs have
been used as efficient catalyst for various organic trans-
formations and also in renewable chemistry.
[11]
Supported HPAs
have been used for the synthesis of butyl levulinate.
[12,13]
Heterogeneous catalysts have certain advantages over homo-
geneous catalysts such as convenient recovery of catalysts
from the reaction media. On the other hand, homogeneous
catalysts work under milder conditions but faces challenges in
product purification and catalyst recycling.
[14]
In this regard,
HPAs have decent solubility in alcohols especially at higher
temperatures and in presence of a small amount of water.
However, they are completely immiscible in non-polar organic
solvents. We envisioned that the HPAs will behave as a
homogeneous catalyst in polar solvents like alcohol under
heating and in presence of water byproduct but can be
isolated conveniently after reaction by using a non-polar
organic solvent such as diethylether. In this work, we report the
use of commercially available Keggin-type solid HPAs, namely,
phosphotungstic acid (H
3
PW
12
O
40
), phosphomolybdic acid
(H
3
PMo
12
O
40
), and silicotungstic acid (H
4
SiW
12
O
40
) as catalysts
for the esterification of LA with monohydric alkyl alcohols (C
1
-
C
6
) under homogeneous condition (Scheme 1).
Results and Discussion
In order to find the best reaction conditions, the conversion of
Levulinic acid into alkyl levulinates was investigated using
different heteropolyacids, levulinic acid to alcohol ratios,
[a] S. B. Onkarappa, M. Javoor, Dr. S. S. Mal, Dr. S. Dutta
Department of Chemistry, National Institute of Technology Karnataka
(NITK), Surathkal, Mangalore-575025, Karnataka, India
E-mail: sdutta@nitk.edu.in
malss@nitk.edu.in
Supporting information for this article is available on the WWW under
https://doi.org/10.1002/slct.201803641
Communications DOI: 10.1002/slct.201803641
2501 ChemistrySelect 2019, 4, 2501–2504 © 2019 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim