Colloids and Surfaces B: Biointerfaces 165 (2018) 182–190
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Colloids and Surfaces B: Biointerfaces
journal homepage: www.elsevier.com/locate/colsurfb
Biopolymer assisted synthesis of silica-carbon composite by spray
drying
Debashish Sarkar
a,∗
, Debasis Sen
b
, B.K. Nayak
a
, Pramod Bhatt
b
, M.N. Deo
c
,
Bijaideep Dutta
d
a
Physics Group, Bhabha Atomic Research Centre, Mumbai, 400085, India
b
Solid State Physics Division, Bhabha Atomic Research Centre, Mumbai, 400085, India, India
c
High Pressure & Synchrotron Radiation Division, Bhabha Atomic Research Centre, Mumbai, 400085, India
d
Chemistry Division, Bhabha Atomic Research Centre, Mumbai, 400085, India
a r t i c l e i n f o
Article history:
Received 12 October 2017
Received in revised form 18 January 2018
Accepted 17 February 2018
Available online 19 February 2018
Keywords:
Biopolymer
Gum arabic
Spray drying
SAXS
Solar absorber
a b s t r a c t
Spray drying had been used to synthesize silica-carbon black nanocomposite micrometric granules with a
uniform distribution of the two components. This was achieved by hindering the preferential diffusion of
hydrophobic carbon and hydrophilic silica particles in the water droplets during evaporative assembly by
introducing gum arabic as a stabilizing agent and network former. Both positive and negatively charged
silica nanoparticles were used to check the stability of the sol and its effect on the morphology of the
spray dried granules. X-ray and neutron scattering, complemented with electron microscopy, were used
to investigate the correlation and distribution of the nanoparticles within the granules. Porous silica
granules, having surface area of 157 m
2
/g, were obtained after removal of carbon black by calcination.
An environment-friendly solar absorbing coating had been prepared using as synthesized granules.
© 2018 Elsevier B.V. All rights reserved.
1. Introduction
Composite nanomaterials have been employed in various appli-
cations such as bio-imaging, drug-delivery, electrode for Li-ion
batteries, microwave absorber, reinforcing filler material, solar
absorber [1–8]. It would be advantageous to mass produce these
composite nanomaterials using well established industrial man-
ufacturing techniques. Spray drying, a well-established industrial
technique, is widely used for mass production of powder gran-
ules for food, pharmaceutical and chemical industries [9–11]. With
recent advances in spray drying technology [12–15], there has been
an ongoing effort to produce composite functional nanomaterials
using this technique [5,16,17]. We have furthered this effort by pro-
ducing composite carbon black-silica microgranules using spray
drying. Among various composite materials, carbon-silica compos-
ites stand out due to its numerous applications such as duel phase
filler to enhance durability and mechanical performance of natu-
ral rubber and SBR based tires [7,18], precursor for silicon carbide
ceramic [19,20], solar absorber [21–23] and in radar technology as
microwave absorbing material [6,24,25].
∗
Corresponding author.
E-mail address: debashish@barc.gov.in (D. Sarkar).
Often two problems hinder the production of composite powder
granules by spray drying: i) The stability of feed solution, containing
two or more different suspensions having different physicochemi-
cal properties. For example, an aqueous solution containing carbon
black or graphene or CNTs would not be stable as these carbon
types tend to form large agglomerates due to Van der Waals attrac-
tion and precipitates [26,27] and therefore would not be suitable
for spray drying. Thus, it remains a challenge to realize stable
feed solution of mixed components with contrasting hydrophilic-
ity/hydrophobicity for the spray drying. ii) Segregation of particles
during spray drying due to different colloidal particle sizes and sur-
face polarities [28,29]. According to Stokes-Einstein relation, the
diffusion rate of a spherical particle in a liquid medium is given by
D =
k
B
T
6r
where, D is the diffusion coefficient, r is the particle radius,
is the medium viscosity, k
B
and T are the Boltzmann constant
and absolute temperature respectively. As diffusion coefficient
is inversely proportional to the particle radius, smaller particles
would have a higher rate of diffusion compared to larger parti-
cles. As a result, segregation among particles of various sizes would
occur. For example, spraying milk colloids causes bigger free fats
to reside at the surface and smaller protein globules and lactose to
reside at the core of the dried granule due to difference in diffusion
rate[30]. To obtain homogeneous mixing of smaller nanoparticles
and much larger as well as hydrophobic carbon aggregates in spray
https://doi.org/10.1016/j.colsurfb.2018.02.040
0927-7765/© 2018 Elsevier B.V. All rights reserved.