Catalytic and Noncatalytic Gasification of Wood–
Coconut Shell Blend Under Different Operating
Conditions
M. Inayat,
a
S. A. Sulaiman,
a
J. C. Kurnia,
a
and M. Y. Naz
b
a
Department of Mechanical Engineering, Universiti Teknologi PETRONAS, 32610 Bandar Seri Iskandar, Perak Darul Ridzuan,
Malaysia; muddasser_engr@yahoo.com (M. Inayat for correspondence)
b
Department of Physics, University of Agriculture, 38040 Faisalabad, Pakistan; Department of Physics, University of Agriculture,
38040 Faisalabad, Pakistan
Published online 5 October 2018 in Wiley Online Library (wileyonlinelibrary.com). DOI 10.1002/ep.13003
The formation of tar during biomass gasification is a main
barrier to establishing reliable gasification technologies. Differ-
ent catalysts are being used for tar abatement from the bio-
mass gasification. In this study, catalytic and noncatalytic
cogasification of wood-coconut shell blends was carried out in
a downdraft gasifier. The effect of the operating parameters on
syngas quality, performance of cogasification, and tar reduc-
tion was investigated. The biomass blending ratio (BR) was
varied as W20:CS80, W50:CS50, and W80:CS20, equivalence
ratio (ER) was varied from 0.19 to 0.35, gasification tempera-
ture from 700 to 900
C and catalyst loading (CL) from 5 to
30%. Dolomite, limestone, and Portland cement were used as
a catalyst. The results revealed that under noncatalytic condi-
tions, the blend with higher proportion of coconut shells pro-
duces better syngas composition with higher HHV and lower
tar content. The high ER reduced H
2
, tar formation, cold gas
efficiency and gas yield. It also improved the carbonaceous
gas species and carbon conversion efficiency. Increasing gasi-
fication temperature significantly improved the syngas quality,
cogasification performance and reduced the tar content. The
30% CL significantly improved the gas composition content,
gas yield, cold gas efficiency and reduced the tar content up
to 52%. Better syngas quality and cogasification performance
was possible with calcined cement catalyst whereas a reduc-
tion in tar content was observed in the presence of limestone.
© 2018 American Institute of Chemical Engineers Environ Prog, 38:
688–698, 2019
Keywords: catalytic co-gasification, blending ratio, cement,
dolomite, syngas
INTRODUCTION
Gasification is a thermochemical conversion technique that
converts carbonaceous solid fuel like biomass into useful com-
bustible gaseous fuel (syngas). In this process, partial oxidiza-
tion of the solid fuel at a temperature range of 700–1000
C
takes paces followed by series of complexed reactions, as
summarized in Table 1 [1]. Syngas is a fuel gas that can be
used in an I.C engine or in a gas turbine for power generation.
It can also be utilized as a feedstock for the Fischer-Tropsch
process to convert gaseous fuels into high-grade liquid fuels
based on H
2
/CO ratio [4]. Typically, syngas consists of H
2
, CO,
CH
4
, CO
2
, C
2
H
4
and unwanted complex hydrocarbon is
known as tar.
Tar is the most troublesome contaminant of syngas, [5] and
one of the most technically challenging component in estab-
lishing a reliable commercial biomass gasification technology
for power generation [6]. High tar concentration in the syngas
may reduce the performance of I.C engines and gas turbines
and increase the maintenance cost [7]. Therefore, tar removal
from the syngas is essentially required for its sophisticated utili-
zation. In general, tar removal methods can be categorized
into primary and secondary methods. The primary method
corresponds to the tar removal inside the gasifier by varying
the operating parameters or using additive materials (catalyst).
In secondary method, the tar removal is carried out outside
the gasifier by using mechanical filters, cyclones, and scrub-
bers [8]. The mechanical methods or secondary method merely
removes the tar from the gas phase to condensable phase
while primary catalyst application or thermal degradation of
tar is very attractive as tar components can be fully devastated
and converted into useful products [9].
The thermal degradation follows a series of tar decomposi-
tion mechanizes like thermal cracking, steam reforming, dry
reforming, carbon formation and partial oxidation as presented
in Table 2 [10,11]. In these reactions, C
n
H
x
and C
m
H
y
repre-
sented tar and hydrocarbon, respectively. C
n
H
x
is the combina-
tion of various organic compounds whereas C
m
H
y
is a lower
carbon number as compared to C
n
H
x
.
The tar generation in the gasification process is a result of
series of complex reactions occurring simultaneously. The tar
formation tremendously relies on the reaction conditions [10],
such as temperature [5], equivalence ratio (φ), feedstock type,
feedstock composition, blending ratio [12], and catalyst appli-
cation, etc. The temperature and equivalence ratio (ratio of
actual air supplied to stoichiometric air for complete combus-
tion) are key operating parameters for the gasification process,
which simultaneously affect the reaction mechanisms, tar for-
mation, and its composition. Typically, the temperature has
influenced at all stages of the thermochemical process includ-
ing; fuel devolatilization, solid to gas conversion, and char gas-
ification reactions [5]. Similarly, blending ratio can influence
the gasification outcomes by governing the H/C ratio of raw © 2018 American Institute of Chemical Engineers
688 March/April 2019 Environmental Progress & Sustainable Energy (Vol.38, No.2) DOI 10.1002/ep