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Experimental Thermal and Fluid Science
journal homepage: www.elsevier.com/locate/etfs
The efects of internals and low aspect ratio on the fully developed fow
region and bubble properties in a pilot-plant bubble column
Hayder Al-Naseri
a,c
, J.P. Schlegel
b
, Muthanna H. Al-Dahhan
a,b,
⁎
a
Chemical and Biochemical Engineering Department, Missouri University of Science and Technology, Rolla, MO 65409, USA
b
Mining and Nuclear Engineering Department, Missouri University of Science and Technology, Rolla, MO 65409, USA
c
Chemical Engineering Department, Tikrit University, Tikrit, Iraq
ARTICLEINFO
Keywords:
Internals
Bubble column
Aspect ratio
Bubble dynamic
Fischer-Tropsch
Multiphase fow
ABSTRACT
Thisworkinvestigates,forthe frsttime,theefectsofthepresenceofinternalsandlowdynamicliquidlevelson
thebubbledynamicsinindustrial-sizepilotplantbubblecolumns.Experimentalworkthatconductedinabubble
columnof0.6minnerdiameterand3.9mheightwithanair-watersystemwasutilizingouradvancedfour-point
fberopticalprobetechniquetomeasuretheradialproflesofthebubbleproperties.Thesuperfcialgasvelocity
varied from 0.2 to 0.45m/s to cover the churn turbulent fow regime. PVC pipe of 0.06m diameter used to
represent the heat exchanging internals, occupying 24% of the column cross-section area, and three diferent
aspectratios(H/D =3,4,and5)wereused.Dataobtainedshowthatthepresenceofinternalsslightlyincreases
the overall gas holdup and signifcantly afects the radial profles and distribution of the bubble properties,
particularlyinthefullydeveloped fowregion.However,thepresenceofinternalsincreasesthelocalgasholdup,
the bubble pass frequency, and the interfacial bubble area, especially in the wall region, while decreases the
bubble chord length and the bubble rise velocity. The variation in the aspect ratio (H/D) and the presence of
internals exhibited a slight impact on the bubble dynamics in the sparger region, whereas the efect of internal
on the local gas holdup was concentrated in the wall region. Meanwhile, the axial location (Z), where the fully
developedfowregionoccurs,appearsahighsensitivitytowardtheinternalsexistenceandthevariationsinthe
aspect ratio and the superfcial gas velocity. However, the presence of internals and the increase in aspect ratio
both show that the fully developed fow region begins at lower axial locations, while an increase of the su-
perfcial gas velocity delays the transition to fully developed fow to a higher axial location.
1. Introduction
Bubble/slurry bubble column multiphase reactors are widely used
in various felds of chemical and biochemical, petrochemical, and
wastewater treatment processes [1–3]. Bubble/slurry bubble column
reactors are characterized by high heat and mass transfer coefcients,
excellent thermal control, few movable parts that contribute to a low
cost, and high selectivity and conversion [4–8]. The disadvantages are
the global liquid circulation and back mixing, which increase the pre-
valence of undesirable products and difculty in the design due to the
interaction among the phases [9]. Such reactors are used for processes
such as Fischer-Tropsch synthesis (F-T), hydrogenation, oxidation, fer-
mentation, coal liquefaction, liquid phase methanol synthesis, and
many others. The bubble/slurry bubble column carries out exothermal
reactions, and hence, using the heat exchanging internals is critical to
maintain the reactions at desired temperature. Therefore, internals
havebeenutilizedwithdiferentcoverageareaofthecross-sectionarea
CSAofthebubblecolumn.Theexothermicprocessrequirestheremoval
ofheatfromthereactor;thereforeheatexchangingtubes,whichoccupy
about5–25%ofthecolumn’scross-sectionalareaCSAdependingonthe
type of process that used [5,10–13],areanessentialpartofthereactor
design. However, in this study heat exchanging internals, which covers
24%ofCSAofcolumn,hasbeenused,thesamethatusedintheFischer-
Tropsch synthesis (F-T).
Signifcant efort has gone into addressing the shortcomings in un-
derstanding the interaction between the gas and liquid phases that
complicate bubble/slurry bubble column reactors’ design. This is be-
cause the bubble/slurry bubble columns are characterized with multi-
scale phenomena that make the interaction among the phase complex.
Therefore, multi-scale approach is needed in understanding such multi-
scalephenomena,whichisthecaseforallmultiphase fows.Themixing
intensity and gas-liquid interfacial area, which afect the transport
https://doi.org/10.1016/j.expthermfusci.2019.02.011
Received 16 October 2018; Received in revised form 16 January 2019; Accepted 11 February 2019
⁎
Corresponding author at: Chemical and Biochemical Engineering Department, Missouri University of Science and Technology, Rolla, MO 65409, USA.
E-mail address: aldahhanm@mst.edu (M.H. Al-Dahhan).
Experimental Thermal and Fluid Science 104 (2019) 284–301
Available online 12 February 2019
0894-1777/ © 2019 Published by Elsevier Inc.
T