Articles
Tridentate Cobalt Catalysts for Linear Dimerization and
Isomerization of r-Olefins
Brooke L. Small*
Chevron Phillips Chemical Company LP, 1862 Kingwood Drive, Kingwood, Texas 77339
Received March 19, 2003
Upon activation with modified methylalumoxane (MMAO), tridentate pyridine bisimine
cobalt catalysts dimerize R-olefins with lower productivity than analagous iron systems, as
indicated by comparing the batch dimerization of 1-butene (TON ∼42 000 for Co, ∼147 000
for Fe). The cobalt-produced dimers are extremely linear (>97%) and contain only traces of
trimeric species. The cobalt catalysts also have a tendency to isomerize R-olefins, as evidenced
by the approximately equal levels of dimerization and isomerization achieved when 1-butene
is dimerized. When the cocatalyst is changed to diethylaluminum chloride, isomerization
occurs exclusively to give cis- and trans-2-olefins selectively. To mitigate the effects of feed
isomerization, dimerization of propylene was also studied. GC analysis of the products reveals
a stepwise oligomerization process that makes linear hexenes, nonenes, and dodecenes, with
the hexenes comprising up to 70% of the product mix. The hexenes are over 99% linear and
may contain over 50% 1-hexene. Catalyst productivity is high, with turnover numbers
exceeding 200 000 mol propylene/mol Co (17 000 g oligomers/g Co complex).
Introduction
The dimerization of olefins by transition metal com-
plexes represents an important class of industrially
relevant chemistry.
1
For example, ethylene dimerization
to 1-butene can provide a source of comonomer in the
production of polyethylene,
2
and olefins such as propyl-
ene and butene are dimerized to give C
6
-C
8
materials
that serve as feedstocks for gasoline blending or alcohol
production.
3
While most dimerization catalysts produce
branched dimers from propylene and higher olefins, we
recently reported a family of iron-based catalysts that
make predominantly linear dimers (up to 80% linear-
ity).
4
Due to a unique mechanism of dimerization in
which the regiochemistry of olefin insertion changes
from 1,2 to 2,1 between the first and second steps,
5
the
major product is the head-to-head dimer (Scheme 1).
The major byproduct in the reaction is the methyl-
branched dimer, which results from two successive 2,1
insertions followed by chain termination. In addition,
approximately 15% of the product is a lightly branched
olefin trimer, which possesses an average of g1.2
branches per molecule. The final product in the reaction
is the undimerized olefin substrate, which often contains
several percent of isomerized material due to chain
transfer following an initial 2,1 insertion (Scheme 2).
In an attempt to expand this dimerization chemistry
to other transition metals, several tridentate cobalt
complexes were synthesized and tested for their dimer-
ization ability.
6
Remarkably, some of these cobalt
catalysts are much more selective for producing linear
dimers than their iron analogues, while other systems
are highly selective for isomerizing the starting mater-
ial. Herein are reported the details of this cobalt catalyst
study.
Results and Discussion
Cobalt complexes 1-4, shown in Figure 1, were
synthesized by reported methods and tested for their
ability to dimerize R-olefins.
7-9
In efforts to compare
* Corresponding author.
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Transition Metal Complexes, 2nd ed.; John Wiley & Sons: New York,
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Mechanisms and Industrial Applications; John Wiley & Sons: New
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A. M.; Al-Sa’doun, A. W. Catal. Today 1992, 14 (1).
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Chauvin, Y.; Gaillard, J.; Le ´onard, J.; Andrews, J. W. Hydrocarbon
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(4) (a) Small, B. L.; Marcucci, A. J. Organometallics 2001, 20, 5738.
(b) Small, B. L.; Baralt, E. J.; Marcucci, A. J. (Chevron Phillips) U.S.
Patent 6291733, 2001.
(5) (a) Small, B. L.; Brookhart, M. Macromolecules 1999, 32, 2120.
(b) Pellecchia, C.; Mazzeo, M.; Pappalardo, D. Macromol. Rapid
Commun. 1998, 19, 651.
(6) Cobalt complexes containing pyrrole ligands have previously
been reported for the dimerization of ethylene to high purity
1-butene: Wu, A. U.S. Pat. 5414178 (Phillips Petroleum), 1995.
(7) For specific ligand syntheses, see the following references: (a)
Small, B. L.; Brookhart, M. J. Am. Chem. Soc. 1998, 120, 7143. (b)
Alyea, E. C.; Merrell, P. H. Synth. React. Inorg. Metal-Org. Chem. 1974,
4 (6), 535.
3178 Organometallics 2003, 22, 3178-3183
10.1021/om030210v CCC: $25.00 © 2003 American Chemical Society
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