© 2018, IJCERT All Rights Reserved https://doi.org/10.22362/ijcert/2018/v5/i5/v5i502 141
International Journal of Computer Engineering in Research Trends
Multidisciplinary, Open Access, Peer-Reviewed and fully refereed
Research Paper Volume-5, Issue-5 ,2018 Regular Edition E-ISSN: 2349-7084
Experimental Study of the Effects of Machining
Parameters on the Surface Roughness in the
Turning Process
Vikas B. Magdum
1*
, Dr. Vinayak R. Naik
2
1*
Assistant Professor, Department of Mechanical Engineering, D. K. T. E. Society’s Textile and Engineering Institute,
Ichalkaranji, Maharashtra, India, 416115
2
Professor and Head, Department of Mechanical Engineering, D. K. T. E. Society’s Textile and Engineering Institute,
Ichalkaranji, Maharashtra, India, 416115
e-mail: vbmagdum@rediffmail.com, vrnaik66@gmail.com
*Corresponding Author: vbmagdum@rediffmail.com
Available online at http://www.ijcert.org
Received: 07/May/2018, Revised: 08/May./2018, Accepted: 15/May/2018, Published: 17/May/2018
Abstract: - In this work, experiments are carried out to study the effect of cutting parameters cutting speed, feed
rate, and depth of cut on surface roughness during dry turning of 40C8. The objective of this study is to build
multiple regression models for a better understanding of the effects of spindle speed, feed and depth of cut on the
surface roughness. Full factorial design of experiments corresponding to trials was followed for the experimental
design. Analysis of variance determines the contribution of each factor on the output. It is found that feed rate is
the most influencing parameter affecting the surface roughness (44.13%) and is followed by cutting speed and
depth of cut. The developed predicted model, which includes the effect of spindle speed, feed rate an extent h
decrease t and any two-variable interactions, gives an accuracy of about 91.91 %. This study is helpful for
understanding and controlling effect of cutting parameters on the surface finish of machined surfaces in dry
turning operation.
Keywords: Surface Finish; ANOVA; Regression, Surface Roughness; Turning, SN ratio.
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1. Introduction
Nowadays, due to the increasing demand for higher
precision components for its functional applications, the
surface roughness of a machined part plays a vital role in the
modern manufacturing process. Turning is a machining
operation, which is carried out on the lathe. The quality of
the surface decides the performance of turning. Fatigue
strength, corrosion resistance and creep life significantly
improve by a good quality turned surface. Surface roughness
also affects several functional attributes of parts, such as
contact causing surface friction, wearing, light reflection,
heat transmission, the ability to distribute and holding a
lubricant, load-bearing capacity, coating or resisting fatigue.
Therefore, it is necessary to select the appropriate processes
to reach the required quality and is usually specified by
desired finish surface. A good predictive model is required to
achieve the desired surface finish, for stable machining.
Generally, these models have a complicated relationship
between surface roughness and cutting parameters [1].
Effects of cutting speed, feed rate and depth of cut on surface
roughness were investigated by applying the statistical
methods of the signal to noise ratio and the analysis of
variance (ANOVA). Hence a systematic study to understand