ORIGINAL ARTICLE
Slag‐fly ash and slag‐metakaolin binders: Part II—Properties of
precursors and NMR study of poorly ordered phases
Kaushik Sankar
1
| Andre Sutrisno
2
| Waltraud M. Kriven
1
1
Department of Materials Science and
Engineering, University of Illinois at
Urbana-Champaign, Urbana, Illinois
2
NMR/EPR Laboratory, School of
Chemical Sciences, University of Illinois
at Urbana-Champaign, Urbana, Illinois
Correspondence
Waltraud M. Kriven, Department of
Materials Science and Engineering,
University of Illinois at Urbana-
Champaign, Urbana, IL.
Email: kriven@illinois.edu
Funding information
US Army Corps of Engineers through the
Construction Engineering Research
laboratory (CERL), Champaign though Dr.
Ghassan Al-Chaar
Abstract
Sodium silicate‐activated slag‐fly ash binders (SFB) and slag‐metakaolin binders
(SMKB) are room‐temperature hardening binders that have excellent mechanical
properties and a significantly lower carbon footprint than ordinary Portland
cement (OPC). The aim of this study was to use nuclear magnetic resonance
(NMR) spectroscopy to study the nanostructure of poorly ordered phases in SFB
by varying slag/fly ash ratio, curing time, and curing temperature. Fly ash was
completely substituted with metakaolin and the effect of this substitution on the
poorly ordered phases was studied. It was observed that the proportion of
geopolymer was generally higher in SMKB when compared to SFB. Although C–
N–A–S–H and geopolymer coexisted in SFB and SMKB, C–N–A–S–H was the
major product phase formed. The mean chain length (MCL) and the structure of
C–N–A–S–H gel were estimated as a function of time, temperature, and slag/fly
ash ratio. The MCL was found to have a negative correlation with slag/fly ash
ratio and Ca/(Si+Al) ratio, but positive correlation with curing temperature. The
average Si/Al atom ratios for geopolymers were also estimated. Lastly, the
increased proportion of five‐coordinated aluminum (Al(V)) in metakaolin resulted
in the decreased unreacted metakaolin in the hardened binder but did not increase
the geopolymer content.
1 | INTRODUCTION
Concrete is the most widely used construction material in
the world. It generally contains ordinary Portland cement
(OPC), water, fine aggregate, and coarse aggregate. How-
ever, the problem in using OPC is that its manufacturing
process releases significant amounts of CO
2
into the atmo-
sphere. Estimates by Gartner
1
and Damtoft et al
2
indicate
that the manufacture of 1 ton of OPC releases around 0.8‐
0.9 tons of CO
2
into the atmosphere. Hence, there is a
need for greener alternative binders that could compete
with OPC in terms of cost, strength, setting time and dura-
bility.
Slag‐fly ash binders (SFB) and slag‐metakaolin binders
(SMKB) are viable alternative binders to OPC. The
precursors for SFB are inexpensive, industrial byproducts,
namely, ground granulated blast‐furnace slag and class F
fly ash. If slag and fly ash are sourced properly, the binders
can lead to significant reductions in carbon emissions.
3,4
Additionally, the binders have excellent compressive and
flexural strengths, as well as reasonable set times.
5,6
Previ-
ous literature reports many SFB mixture formulations.
6–12
SMKB can be processed by mixing an alkali silicate solu-
tion with amorphous blast furnace slag and metakaolin.
SFB and SMKB are alternative binders that have a high
scope for large‐scale commercialization and widespread
use. However, the structure and evolution of poorly ordered
phases in these blended binders must be understood. Previ-
ous research proved that geopolymers [Q
4
(mAl) units] and
calcium silicate hydrate type gels (calcium silicate hydrate
Received: 20 August 2018
|
Revised: 6 November 2018
|
Accepted: 12 November 2018
DOI: 10.1111/jace.16224
J Am Ceram Soc. 2018;1–24. wileyonlinelibrary.com/journal/jace © 2018 The American Ceramic Society
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