International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 06 | June 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 3797
PARAMETRIC STUDY ON HONEY COMB STRUCTURE USING FEA
Pooja. R. Shigihalli
1
, Prof. R. D. Deshpande
2
1
M-Tech student, Dept. of Civil Engineering, KLS Gogte Institute of Technology, Belagavi, Karantaka, India
2
Professor, Dept. of Civil Engineering, KLS Gogte Institute of Technology, Belagavi, Karantaka, India
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Abstract - The Honey Comb Sandwich construction is one
of the most valued structural engineering innovations
developed in the composite industry. It finds its applications
in industries like aerospace, aero plane, transportation, rails
etc. The behavior of honeycombs subjected to three point
bending is investigated using Hypermesh and LS-DYNA. The
finite element (FE) results like deflection and critical load
are verified by theoretical calculation. The honey comb
sandwich CAD model is prepared in CATIA software. The
material used for the core and for the faceplates is steel. The
analysis is carried out by varying core height and the
thickness of faceplates is kept constant. The FEA results
obtained and theoretical results were compared.
Key Words: Honey comb sandwich, core material, thickness,
Hypermesh, LS- DYNA
1. INTRODUCTION
In mechanical structures stiffness, strength and weight
efficiency are important factors, in such cases the sandwich
construction is commonly used. These sandwich panels are
used in satellites, trains, space craft, aircraft, boats, trucks
etc. Core material is selected on the basis of performance low
density. For core material hexagonal honeycombs are
preferred. The sandwich panel is a composition of face plates
bonded on upper and lower sides which are strong and stiff
with weak core material. The upper and lower surface faces
sheet material of honeycomb sandwich panels can be used as
metal or non-metal materials. The basic principle of the
sandwich panel is that the core carries the shear stresses and
the faceplate carries the bending stresses. Honeycomb
sandwich structures exhibit high stiffness and strength to
weight ratios.
Honeycomb structures are natural or man-made structures.
The geometry of a honeycomb minimizes the amount of
material used. The geometry of honeycomb structures can
vary. The cells are often columnar and hexagonal in shape.
In the aerospace and transportation industry different types
of sandwich core structures are used. Such as foam/solid
core type are used in ships and aircrafts, honeycomb types
of core are used in aircrafts and satellites, truss core type are
used in buildings and bridges and web types of core are
manufactured by using a variety of base materials.
A complex shaped core material may be replaced by a simple
equivalent volume having elastic orthotropic properties, due
to the limitations for hexagonal honeycomb core shapes
which are complex and large and are difficult to model and
also difficult to manufacture which are computationally
expensive.
Material used for the honeycomb core should be such that it
will offer advantages such as good mechanical properties,
low dielectric properties, low thermal conductivity
coefficients, fluid control, good acoustic properties, excellent
crushing properties, small cross-sectional areas and large
exposed area within the cells.
2. OBJEJECTIVES AND METHODOLOGY
2.1 OBJECTIVE:
Preparing the model of the honeycomb sandwich panel to
understand the behavior of the simply supported
honeycomb sandwich panel structure under concentrated
load. Comparing the deflections, critical loads and stresses of
honeycomb sandwich structure to study the effect of
different materials and varying the Core height of the honey
comb structure.
2.2 METHODOLOGY:
Literature review related to the project work.
Collection of material properties and constraints.
Using CATIA V5 tool 3-D model has been prepared.
Finite element model has been created by using
Hypermesh tool.
Finite element analysis has been carried out by
using LS-Dyna tool.
Finite element analysis results have been viewed by
using LS-prepost tool.
2.3 Modelling:
The 3D CAD model is modeled using Catia V5. Modeling is
done part by part and then assembled. Base plate and upper
plate are modeled separately and the core part is modeled
separately. Then all the parts are assembled and then
imported into hyperworks.