Mahapatra et al Journal of Drug Delivery & Therapeutics. 2020; 10(5):333-344
ISSN: 2250-1177 [333] CODEN (USA): JDDTAO
Available online on 15.09.2020 at http://jddtonline.info
Journal of Drug Delivery and Therapeutics
Open Access to Pharmaceutical and Medical Research
© 2011-18, publisher and licensee JDDT, This is an Open Access article which permits
unrestricted non-commercial use, provided the original work is properly cited
Open Access Review Article
Concept of process capability indices as a tool for process performance
measures and its pharmaceutical application
Abikesh Prasada Kumar Mahapatra*
1
, Jianwu Song
1
, Zhibo Shao
2
, Tang Dong
2
, Zihong Gong
2
, Basudev Paul
3
,
Indira Padhy
4
1,2
Shandong Maichuang Biopharmaceutical Co. Ltd., No. 1 Lutai Ave, Zibo City, Shangdong, CHINA
3
Shanghai Jingfeng Pharmaceutical Co. Ltd., Baoshan, Shanghai, CHINA
4
Khallikote Autonomous College, Berhampur, Ganjam, Odisha-760001, INDIA
ABSTRACT
The main objective of the present study is to present the concept of process capability and to focus its significance in phar maceutical industries.
From a practical view point, the control charts (such as X and R hart) sometimes are not convenient summary statistics when hundreds of
characteristics in a plant or supply base are considered. In many situations, capability indices can be used to relate the process parameters. The
resulting indices are unit less and provide a common, easily understood language for quantifying the performance of a process. Process
capability indices (PCIs) are powerful means of studying the process ability for manufacturing a product that meets specifications. Several
capability indices including Cp, Cpu, Cpl and Cpk have been widely used in manufacturing industry to provide common quantitative measures
on process potential and performance. The formulas for these indices are easily understood and can be directly implemented. A process
capability analysis compares the distribution of output from an in-control process to its specifications limits to determine the consistency with
which the specifications can be met. The process capability is also having a significant role in pharmaceutical industry. Process capability
indices can be a powerful tool by which to ensure drug product quality and process robustness. Determining process capability provides far
more insight into any pharmaceutical process performance than simply computing the percentage of batches that pass or fail each year.
Keywords: Process capability; Cp/Cpk; Pp/Ppk; Pharmaceutical quality, process robustness, specification
Article Info: Received 08 July 2020; Review Completed 19 August 2020; Accepted 26 August 2020; Available online 15 Sep 2020
Cite this article as:
Mahapatra APK, Song J, Shao Z, Dong T, Gong Z, Paul B, Padhy I, Concept of process capability indices as a tool for process
performance measures and its pharmaceutical application, Journal of Drug Delivery and Therapeutics. 2020; 10(5):333-
344 http://dx.doi.org/10.22270/jddt.v10i5.4288
*Address for Correspondence:
Abikesh Prasada Kumar Mahapatra, Shandong Maichuang Biopharmaceutical Co. Ltd., No. 1 Lutai Ave, Zibo City, Shangdong, CHINA
Authors’ contributions
We declare that this work was done by the authors named in this
article. APKM and JS conceived and designed the study. ZS, TD and
ZG collected the information related to article. BP and IP drafted the
manuscript. APKM supervised the work and assisted in the final
drafting. JS contributed to final revision of the manuscript .All
authors have read and approved the final manuscript.
Introduction:
Over the last 70 years, riding the “continuous quality
improvement” wave set in motion by Walter Shewhart and
W. Edwards Deming in the 1920s; many different industries
have worked hard to better understand their processes in
order to improve them.
1
High quality production provides some advantages such as
reduced scrap and increased market share. For this purpose
there are some requirements to be met. First of all the
organization should be cooperative and the quality should
come first. On the other hand, in order to meet quality
requirements of final product, quality should be achieved at
every stage of production.
2
Another way of achieving good
quality during production is to use the statistical period
techniques at every stage of production. If the production is
statistically under control the process can continue and
there is no need for a change in the process. However, if it is
not statistically under control, the assignable causes should
be discovered and removed from the process. Statistical
quality control methods apply statistical principles and
techniques at every stage of design, manufacturing, and
servicing. Statistical quality control methods are quite
different from traditional methods and they have made great
contribution to improvements in companies dealing with
mass production.
3
Statistical methods – statistical process control (SPC),
statistical acceptance plans, reliability analysis, statistics in
improvement of processes (ANOVA, DOE) etc. belong to
basic quality instruments. Statistical analysis can be
performed in relation to measurable parameters or, on the