International Journal of Advanced Engineering Research and Science (IJAERS) [Vol-7, Issue-11, Nov- 2020]
https://dx.doi.org/10.22161/ijaers.711.37 ISSN: 2349-6495(P) | 2456-1908(O)
www.ijaers.com Page | 292
Evaluation of Cupronickel Alloy Used in Sodium
Chloride Solutions Contaminated with
Nitrogenated Fertilizers.
Edilson F. de Barros, Fernando B. Mainier
Escola de Engenharia, Universidade Federal Fluminense, Niterói, RJ, Brazil
Received: 2 Sept 2020; Received in revised form: 8 Nov 2020; Accepted: 20 Nov 2020; Available online: 30 Nov 2020
©2020 The Author(s). Published by AI Publications. This is an open access article under the CC BY license
(https://creativecommons.org/licenses/by/4.0/)
Abstract— Cupronickel alloys have been used in the manufacture of equipment, pumps and pipes for
refrigeration systems and heat exchangers, among other applications. Certain nitrogen fertilizer plants are built
near seaports for the transport of products, and use seawater for refrigeration systems. However, in the case of
accidental discharge, it is important that seawater capture does not cause damage to materials and equipment,
preserving the integrity and guaranteeing the service life of the equipment. The present work analyses the
behavior of cupronickel 90/10 alloy (Cu with 10 wt. % Ni) in relation to corrosion, through the development of
gravimetric (mass loss) and electrochemical tests in solutions of 3.5 wt. % sodium chloride, with the additions of
nitrogen fertilizer in several proportions. A superficial attack was observed on the surfaces of the alloy
specimens, and the presence of pits was not observed. In addition, a greenish coloration on the surface
developed with increased immersion time and with the greatest addition of fertilizer. The results of the mass loss
tests of the cupronickel alloy with saline solution showed that for nitrogen fertilizer injection, in concentrations
of 1, 3 and 5 wt. %, the corrosivity varies from low to moderate, and that despite suffering corrosion in the
saline environment, cupronickel has a good resistance to this corrosive process, and can be considered the most
suitable material for application in highly aggressive environments, such as in the sea water capture system.
Keywords— Copper-nickel alloy, corrosion, laboratory tests, nitrogen fertilizer.
I. INTRODUCTION
Copper and copper-nickel alloys (also known as
cupronickels) have been used for more than 60 years in
seawater applications, typically in pipes, pumps, heat
exchangers and condensers, due to their good resistance to
corrosion. It is well-known from several previous reports
[1-4] that the addition of nickel to copper, as a component
alloy, to form cupronickel alloys gives rise to the
production of corrosion-resistant material. For this reason,
cupronickel alloys have been used in the construction of
equipment for the chemical industry in general.
Fertilizers are products that constitute one of the main
substances and/or mixtures in agricultural industry. The
fertilizer industry is one of the most prosperous businesses
in the agribusiness world. Industrial products such as
nitrates can be used as petrochemicals and in mining, and
in some cases are extremely toxic, flammable, or
corrosive, bringing serious risks inherent to the population
and the environment. In addition, these products have
dangerous and unhealthy manufacturing processes,
generating various wastes and ensuring that any type of
leak may be harmful, at least [5,6].
In the same way that nitrate-based fertilisers are a
source of nitrogen for the development of agriculture, so,
against society, nitrate-based compounds serve the
explosives and weapons industry. Hence, the positioning
of accidents in the industrial sector. Accidents in fertilizer
factories have occurred over the last few decades, and have
brought to light the risks surrounding these industries [7].
In the present study, a fertilizer factory was examined,
which will not be identified for privacy reasons, located
near the sea port for the purpose of facilitating drainage,
and where sea water is reused in the refrigeration system
(very common in plants of this type).
In this cooling system, sea water is captured, used to
exchange heat with the piping system, heat exchangers and
condensers, cooling pumps, and then returns to the sea,