1
Corresponding Author smabdi@ualberta.ca
978-1-7281-3058-3/19/$31.00 © 2019 IEEE
Qualitative & Quantitative Assessment of 3D
Printing of Prostheses in Low Economic Setting
Syed Umer Abdi
1
, Walied Moussa, Ahmed Jawad Qureshi
Faculty of Engineering, University of Alberta, Canada
Abstract—The applicability and cost effectiveness in prosthetic
industry is monumental. Underdeveloped parts of the World are
coping with challenges like poverty, lack of technology &
expertise, natural & man-made disasters as well as conundrums
of untapped explosive mines. In addition, people living in such
areas are mainly associated with labour intensive professions
working in small industries and agriculture lacking health &
safety measures. Individuals exposed to such environment are
often prone to accidents due to safety lapses & fatal diseases and
need low-cost prosthetic devices due to amputation in order to
rehabilitate, get back to work and live a better quality of life.
The consideration of supply chain models, technology used in
additive manufacturing, materials properties, cost & customer
satisfaction is essential for optimizing the use of 3D printing &
additive manufacturing in prosthesis in such parts of the World.
The usage of novel techniques such as 3D Printing and
conventional methods like Injection Molding and feasibility of
providing optimum solution in terms of hybrid models while
considering the advantages of availability, affordability and
mass production of conventional techniques, and prototype
development, simulation, customization and design freedom
using 3D printing & additive manufacturing is qualitatively &
quantitatively analyzed in this paper.
Keywords – Prostheses, 3D Printing, Additive Manufacturing
I. INTRODUCTION
“Additive Manufacturing is a process by which digital 3D
data is used to print a component by layer-by-layer material
deposition” which can be used for creation of prosthetic
components and provide economic and accessible solution to
several other medical applications.
Durach et al. investigated bottlenecks in widespread adoption
of AM and effect of integrated supply chain in prosthetic
industry in switching to AM technology [1]. The biggest
obstacle that may impact supply chain models is lack of
appropriate business model that integrates customers to the
design simulation & product development. Other barriers in
application of AM technology in prosthetic industry are;
material issues, expertise and production speed.
This paper aims to solve these barriers in a low economic
setting. As we try to fit different factors to make AM
technology a suitable choice for poverty & war stricken
under-developed economies, where upper limb amputation
occurs usually because of traumatic events, we try to look at
different supply chain models.
Implications of supply chain on AM technology is
widespread, ranging from effects on transportation costs,
inventory, lead times, productivity and economic scale. From
a supply chain perspective, this research focuses on customer
interaction along with the distribution of the product for a low
economical setting.
The concept of 3D Printing technology is emerging owing to
its impact on individualization & customization; however, it
demands greater production times and costs. On the other
hand, conventional methods such as injection molding
significantly reduce this time and encourages mass
production, but they fail to provide design freedom owing to
the standardization of size. Time and cost constraints are
continuously imposed on under-developed or war affected
regions and hence deciding the optimal manufacturing
method for those in need of a prosthetic device is necessary.
Results show that a hybrid approach encompassing features
of both techniques is best suited in such areas. The type of
actuation required for the prosthetic device is also discussed
with respect to the electronic components tailored in the
prosthetic device, its robustness and the resource availability
in that region.
Furthermore, in a low economic setting, people which
become victim of limb loss and go through the process of
amputation are mostly young adults. Due to amputation, they
are deprived in terms of physical & psychological health,
social wellbeing & integration, and earning a livelihood.
Restoration using prosthesis makes them self-sufficient,
rehabilitating them for going back to work & their normal
routine, returning the amputee to their functional state before
amputation, thus, leading to better quality of life regardless
of their socio-economic condition.
Proper selection of materials is one of the key requirements
for efficient restoration through prostheses in terms of usage.
3D printing has the potential to produce items that are in need
in low resource settings, where weak manufacturing capacity
make local production impractical, unreliable & weak supply
chains, and economic instability make importing products
less effective option in terms of cost.
Since the economy in such regions is highly dependent on
labor, the materials used for prosthesis must be able to
withstand high stresses and at the same time provide an
individual the desired level of comfort and flexibility required
for performing a particular task. This paper analyses and
suggests the best suited material for applicability in such
environment.
Essential managerial aspects to be considered for analyzing
the optimal manufacturing method, supply chain model and
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