energies
Article
Estimation of the Performance Aging of the Vestas V52 Wind
Turbine through Comparative Test Case Analysis
Davide Astolfi
1,
*, Raymond Byrne
2
and Francesco Castellani
1
Citation: Astolfi, D.; Byrne, R.;
Castellani, F. Estimation of the
Performance Aging of the Vestas V52
Wind Turbine through Comparative
Test Case Analysis. Energies 2021, 14,
915. https://doi.org/
10.3390/en14040915
Academic Editor: Juri Belikov
Received: 28 January 2021
Accepted: 7 February 2021
Published: 9 February 2021
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4.0/).
1
Department of Engineering, University of Perugia, Via G. Duranti 93, 06125 Perugia, Italy;
francesco.castellani@unipg.it
2
Centre for Renewables and Energy-Dundalk Institute of Technology, Dublin Road, A91 V5XR Louth, Ireland;
raymond.byrne@dkit.ie
* Correspondence: davide.astolfi@studenti.unipg.it; Tel.: +39 075 585 3709
Abstract: It is a common sense expectation that the efficiency of wind turbines should decline with
age, similarly to what happens with most technical systems. Due to the complexity of this kind of
machine and the environmental conditions to which it is subjected, it is far from obvious how to
reliably estimate the impact of aging. In this work, the aging of five Vestas V52 wind turbines is
analyzed. The test cases belong to two different sites: one is at the Dundalk Institute of Technology in
Ireland, and four are sited in an industrial wind farm in a mountainous area in Italy. Innovative data
analysis techniques are employed: the general idea consists of considering appropriate operation
curves depending on the working control region of the wind turbines. When the wind turbine
operates at fixed pitch and variable rotational speed, the generator speed-power curve is studied; for
higher wind speed, when the rotational speed has saturated and the blade pitch is variable, the blade
pitch-power curve is considered. The operation curves of interest are studied through the binning
method and through a support vector regression with a Gaussian kernel. The wind turbine test cases
are analyzed vertically (each in its own history) and horizontally, by comparing the behavior at the
two sites for the given wind turbine age. The main result of this study is that an evident effect of
aging is the worsening of generator efficiency: progressively, less power is extracted for the given
generator rotational speed. Nevertheless, this effect is observed to be lower for the wind turbines
in Italy (order of −1.5% at 12 years of age with respect to seven years of age) with respect to the
Dundalk wind turbine, which shows a sharp decline at 12 years of age (−8.8%). One wind turbine
sited in Italy underwent a generator replacement in 2018: through the use of the same kind of data
analysis methods, it was possible to observe that an average performance recovery of the order of
2% occurs after the component replacement. It also arises that for all the test cases, a slight aging
effect is visible for higher wind speed, which can likely be interpreted as due to declining gearbox
efficiency. In general, it is confirmed that the aging of wind turbines is strongly dependent on the
history of each machine, and it is likely confirmed that the technology development mitigates the
effect of aging.
Keywords: wind energy; wind turbines; technical systems aging; performance analysis; power curve
1. Introduction
It is a well-known fact that machines and technical systems are affected by aging [1–6],
but it is difficult to theoretically estimate this kind of effect.
In particular, the power production of a wind turbine has a very complex dependence
on ambient conditions [7–10], on the stochastic nature of the source [11,12], on the working
parameters [13,14], on the wake interactions [15,16], and on the health status and on
the efficiency [17,18] of the sub-components. On these grounds, it is a common sense
expectation that the efficiency of wind turbines declines with age, but there are no standards
about how much and in how much time the performance should decline.
Energies 2021, 14, 915. https://doi.org/10.3390/en14040915 https://www.mdpi.com/journal/energies