International Journal of Advanced Engineering Research and
Science (IJAERS)
ISSN: 2349-6495(P) | 2456-1908(O)
Vol-8, Issue-2; Feb, 2021
Journal Home Page Available: https://ijaers.com/
Journal DOI: 10.22161/ijaers
Article DOI: https://dx.doi.org/10.22161/ijaers.82.39
www.ijaers.com Page | 305
Application of Lean Manufacturing to Reduce
Unproductive Times in a Valve Spring Inspection and
Packaging Cell
Cleginaldo Pereira de Carvalho, Luiz Edvaldo Leite
Departmentof Industrial Engineering, UniversityoftheStateof São Paulo, Faculty of Engineering of Guaratinguetá, Avenida Dr. Ariberto
Pereira da Cunha 333, Pedregulho, Guaratinguetá, São Paulo, Brazil, Zip Code:12.516-410, São Paulo, Brazil.
Corresponding Author Email: cleginaldopcarvalho@hotmail.com
Received: 27 Oct 2020;
Received in revised form:
22 Jan 2021;
Accepted: 19 Feb 2021;
Available online: 27 Feb 2021
©2021 The Author(s). Published by AI
Publication. This is an open access article
under the CC BY license
(https://creativecommons.org/licenses/by/4.0/).
Keywords—Continuous improvement,
Lean manufacturing, Packing,
Productivity increase, Quality.
Abstract—Lean Manufacturing (LM) is a philosophy that allows
companies to be elevated using their tools and contribute to the
improvement of sectors. Therefore, it is necessary to adopt this system in
order to continuously improve it, therefore, the general objective of this
research was to analyze the feasibility of implementing the lean
manufacturing tool in a valve spring inspection and packaging cell. To do
this, specify the following specific objective, determine a method capable
of increasing production capacity through LM, in order to increase
competitiveness and profitability and evaluate the time results provided by
LM. An action research was carried out to understand the benefits of
applying this study in an inspection and packaging cell through the use of
practical activities in company X. The results show that using tools such
as the Ishikawa Diagram it is possible to use the cause root of the
problems, thus allowing to develop actions to solve the problems. Thus, it
was possible to verify that, when discovering the problems, it can increase
by about 15% in area 1 and 9% in area 2.
I. INTRODUCTION
Globalization is a phenomenon that has occurred
frequently in recent decades, with this, there has been a
great expansion of the market, as well as the increase in
the competitiveness of companies, which required the
development of new tools and methodologies to improve
production processes. In this scenario, it is worth
highlighting the productive models, which have changed,
that is, the high standardization and mass production gave
rise to the production of smaller volumes and has its
characteristics constantly adapted to follow the market
oscillations and also the demands of consumers [1].
This was necessary because the number of companies
that started to offer similar products increased, increasing
the competition among them, culminating in the reduction
of the prices of these materials. In this way, organizations
began to modify their production flow, thus contributing to
minimize waste while increasing productivity and reducing
production costs [2].In this scenario, the LM emerges,
which is a concept aimed at reducing waste and allowing
the organization of the production management process. In
addition, this philosophy aims to respond to market
changes in a more flexible, fast and quality way. This
increases organizational competitiveness and reduces
existing waste in production activities [3].
It is worth mentioning that the increase in
competitiveness among companies has made it necessary
to employ systems in order to optimize production chains
and an efficient way to do this is with the LM, which has
been a methodology widely used in large companies due to
the benefits it can bring. Therefore, this work is justified