Abstract — This paper deals with the design of a grid-
friendly ultrafast electric vehicle charging demonstrator.
High charging power and short charging times impose
peaks to an electricity distribution system, which necessitate
over-dimensioning of the grid connection. A mitigation
option lies in partial decoupling the load from the grid,
achieved with the application of energy storage elements. A
calculation methodology for energy storage elements is
proposed and their interconnection possibilities to an
ultrafast EV charging spot discussed.
Index Terms — electric vehicles, energy storage, ultrafast
charging.
I.
INTRODUCTION
An inherent obstacle before a major breakthrough to
the market of the electric vehicles (EV) has set itself
inside the onboard traction energy storage, limiting the
vehicle’s autonomy and autonomy flowrate. The latter
term refers in this paper to the distance gained per minute
of recharging. To emphasize the situation, a comparison
between a small fuel efficient family car and its electric
counterpart is drawn in Table I.
TABLE I. A COMPARISON BETWEEN DIESEL AND ELECTRIC VEHICLES
Parameter Diesel car Electric vehicle
Consumption 5 l / 100 km 15 kW•h / 100 km
Tank capacity 45 l 24 kW•h
Autonomy 900 km 160 km
Tanking speed 35 l/min 50 kW
Autonomy flowrate 700 km/min 4 km/min
The comparison in Table I allows concluding
preliminarily that one liter of diesel fuel equals around
3 kW·h of tank-to-wheel (TTW) electrical energy.
Actually, the onboard battery supplies not only traction
power, but also heating, cruise control, air conditioning
and other auxiliaries, which result in an additional load of
up to 30 % [1]. Simple calculations show, that an EV
should have a battery capacity of 135 kW·h and charging
power of 6.3 MW to match the autonomy and autonomy
flowrate of an equivalent diesel car. With the actual and
tangible energy storage technologies as well as with
power system limitations, these values are not reachable.
However, reaching the autonomy values should not be
a final objective, as no driver under normal conditions
would cover 900 km without any intermediate stops. The
recent studies on drivers’ habits demonstrate, that a daily
distance for 80 % of all cases does not exceed 50 km,
which makes conventional slow (6 h…8 h) recharging in
This work was supported by the Competence Centre Energy and
Mobility (CCEM) and Swisselectric Research
domestic conditions possible [2]. For those, whose trips
exceed the EV autonomy, long charging times even with
the available “quick” chargers resulting in prolonged
travel times make the all-electric vehicles unattractive.
Thus, to make more ground for the electromobility,
charging times must be shortened in order to compete
with the average speed of a thermally powered car. The
objective charging time 5 minutes, aimed by the authors,
brings along additional requirements to the hardware.
Whereas a limited demonstrator is discussed here, an
ampler deployment of ultrafast charging issues at higher
EV market penetration has been studied based on
statistical analysis [3].
II. STATE OF THE ART
Internationally, the requirements on fast charging
installations are defined by IEC 61851-23, setting the
standards for dc charging from an external charger [4].
One of its implementations is the CHAdeMO method,
approved by several vehicle manufacturers [5], [6]. With
CHAdeMO, the charging time is externally limited by the
allowable current and voltage of the connector, 125 A
and 500 V, respectively. Thus, an average EV needs 20 to
30 minutes for recharging from zero to 80 % of its rated
capacity. This maximum state of charge (SoC) value at
high charging rates is caused by utilizing only the
constant current part of the battery charging curve (Fig.
1), where the charging is interrupted at the terminal
voltage cutoff level in order not to damage the battery.
The remaining 20 % can be delivered at constant voltage;
this process has, however, an asymptotic character.
t
SoC
u
i
i = const u = const
t
1
t
2
u, i, SoC
SoC 80 %
Fig. 1. A typical battery charging curve [7]
As the main objective of ultrafast charging is to
remarkably shorten the recharging time t
ch
in comparison
to the actual driving time t
dr
, their values must be
expressed first.
The driving time t
dr,i
from charging spot i-1 to
charging spot i depends on the rated battery capacity E
EV
expressed in kW·h, energy consumption at given speed
An Ultrafast EV Charging Station Demonstrator
H. Hõimoja
*
, A. Rufer
*
, G. Dziechciaruk
**
, and A. Vezzini
**
*
Laboratoire d’électronique industrielle, EPFL-STI-LEI, Station 11, 1015 Lausanne (Switzerland)
**
Labor der Industrieelektronik, BFH-TI-LIE, Quellgasse 21, 2501 Biel (Switzerland)
978-1-4673-1301-8/12/$31.00 ©2012 IEEE
2012
International Symposium on Power Electronics,
Electrical Drives, Automation and Motion
1390