ELSEVIER Powder Technology 83 (1995) 35-41
POWDER
TECHNOLOGY
Surface texture of high-area manganese oxide powders versus
compaction
A.K.H. Nohman
Chemistry Department, Faculty of Science, Minia University, EI-Minia 61519, Egypt
Received 15 March 1994; revised 14 October 1994
Abstract
Three prepared manganese oxide powders from K+-contaminated NH4MnO4, of high surface area (43-340 m 2 g-X) were
investigated for the assessment of the textural consequences of compaction. The powders were compacted in die at various
pressures (1-15 ton in -2) encompassing technological conditions. Textural modifications were estimated by applying the f-
plots. Results indicated that compaction effects vary depending on the initial physicochemical characteristics of the powder.
For industrial applications of pelleted catalysts, it is advisable to choose the appropriate compaction pressure to give optimal
textural characteristics.
Keywords: Manganese oxide; Surface texture; Compaction
1. Introduction
One of the first descriptions of the process of powder
compaction was made by Wollaston [1] in 1828 when
he produced platinum billets. Compaction for the pur-
pose of industrial use is very important, but consequent
textural modifications ensue. Several investigations
[2-14] have been performed to assess compaction effects
on the surface characteristics of finely divided solids.
Compaction forces powder particles closer together and
can deform or fragment them. Initial textural char-
acteristics are altered consequently, sometimes critically.
The alterations are often monitored by the analysis of
N2 adsorption isotherms at - 196 °C. Changes in surface
area and porosity as a function of the compaction
pressure applied [6,14-17] can thus be assessed. The
importance of such information to powder technology
lies in providing a fair estimate of the extent to which
the loose powder surface properties can be utilized to
account for those of the powder compacts. The com-
paction effects can then be traced back to the initial
particle properties (size [17], shape, deformability
[11,14] and bulk structure [14-17]) of the loose powder.
Textural studies on manganese oxide powders are
infrequently encountered in the literature, probably due
to the generally low surface area of these materials.
However, in this laboratory, manganese oxide powders
of considerably high surface areas (43--340 m 2 g-l)
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have recently been obtained using novel precursor
compounds [18,19]. In view of the industrial importance
of manganese oxide catalysts [20--22] and the necessary
compaction processing, the present study was under-
taken. It aims at following up effects of compaction
on the surface texture of these high-area manganese
oxide powders. Moreover, the study attempts to explore
whether relationships do exist between the initial powder
properties and compactability. The experimental tool
used was N2 adsorption isotherms at liquid nitrogen
temperature (- 196 °C).
2. Experimental
2.1. Materials
Manganese oxide powders were prepared by calci-
nation of NFLMnO4 (3.6 wt.% K÷-contaminated) at
150, 300 and 600 °C for 5 h. The calcination procedure
and precautions are to be found in a previous publication
[19]. For simplicity, these powders are respectively
denoted by A, B and C.
In order to prepare the compacts, a die of 22-mm
diameter was charged with the powder at room tem-
perature; followed insertion of the plunger and ap-
plication of the desired pressure for 3 min. Compaction
pressures applied were 1, 5, 10 and 15 ton in -2 (1 ton