Wear 271 (2011) 494–508
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Wear
journal homepage: www.elsevier.com/locate/wear
Recent trends in surface metrology
T.G. Mathia
a,∗
, P. Pawlus
b
, M. Wieczorowski
c
a
Laboratoire de Tribologie et Dynamique des Systèmes CNRS-UMR 5513, Ecole Centrale de Lyon, 36 Av Guy de Collongue, Ecully, France
b
Rzeszow University of Technology, Poland
c
Poznan University of Technology, Poland
article info
Article history:
Received 23 April 2010
Received in revised form 31 May 2010
Accepted 2 June 2010
Available online 11 June 2010
Keywords:
Surface topography
Measurement
Analysis
Applications
abstract
This paper describes future trends in surface metrology. Measurement techniques are briefly mentioned.
A special attention was paid to tactile and optical methods. Selected problems of surface topography
characterization are described. The effects of sampling and filtering on surface topography representation
are analysed. Structured surfaces are becoming both technologically and economically critical. Therefore
their description is a problem of a great practical importance. Multi-process textures are very important
from functional point of view. Various methods of their description are compared. Surface texturing as
a means for enhancing tribological properties of frictional pairs started to be extremely popular from
for about last 10 years. The effects of surface texturing on improving tribological properties of sliding
assemblies are analysed. The other influences of surface topography are mentioned in this paper.
© 2010 Elsevier B.V. All rights reserved.
1. Introduction
The last half century of geometrical aspects of surfaces metrol-
ogy was extremely rich in events related to equipments design
as well as data treatments dealing with parameters and standard-
ized rules. Therefore it is difficult, pretentious and also dangerous
to tempt the reliable prediction a fortiori to be counterpart of
the 12th International Conference on Metrology and Properties
of Engineering Surfaces. Specific contributions of British, German,
United States of America, Russian, French and Polish schools caused
considerable progress of techniques of measurement, methods of
characterization with development of European Union and Inter-
national standards.
Standardization processes will be probably increased in terms of
methods of measurements and data treatments for specific appli-
cations due to the externalization, diversification of products and
under contractor’s strategies. Particular attention is paid to cre-
ative process of new sensors for explicit applications in terms of
better or less known transfer functions due to materials natures
and range of topographical features. The scanning systems of dif-
ferent device designs and assemblies will be analyzed in context of
precision and reliability taking into account especially the contri-
butions of tribology. The new applications of surface metrology in
traceability of surfaces, bionics, criminology and medicine will be
analyzed.
∗
Corresponding author. Tel.: +33 478433383.
E-mail address: Thomas.Mathia@ec-lyon.fr (T.G. Mathia).
2. Metrology
2.1. Measurement techniques
Despite a great development of optical and other techniques a
tactile profilometer is still the most common roughness measuring
device in mechanical industry. Yet, since Abbott and Firestone’s [1]
construction from 1933 it has gone a long way. First of all mod-
ern software allows computing of approximately 300 parameters
of roughness profile and dozens of topography parameters. Rough-
ness can be measured on 200 mm length and 100 mm width with
the deviation of guide equal to the fraction of micrometers, and fur-
ther software support of accuracy can be applied. In this case the
slide is measured by a laser interferometer and its errors are col-
lected in the microprocessor’s system and used for the correction of
indication. Besides the measuring instruments often offer simulta-
neously measurement of roughness and outline with greater range
– even above 2 mm with 0.6 nm resolution. The interesting element
of this device is a probe – magneticically fixed, which prevents
damage (break), because during any impact or overload of the part,
the diamond needle is separated from the body on a three points
magnetic holder.
Additionally the probe is equipped with an AM transmitter and
a receiver, which are used for communication with a central pro-
cessing unit, and a simple memory chip. All of these assemblies of
construction are together called an intelligent probe. In the mem-
ory the parameters of the probe are stored and sent to the controller
after connecting to the holder. The memory contains also the data
which are used to protect the probe during so called soft lowering. It
limits the speed of the free falling of the measurement arm. Thanks
0043-1648/$ – see front matter © 2010 Elsevier B.V. All rights reserved.
doi:10.1016/j.wear.2010.06.001