Hindawi Publishing Corporation
Conference Papers in Materials Science
Volume 2013, Article ID 136861, 6 pages
http://dx.doi.org/10.1155/2013/136861
Conference Paper
Impact Property of PLA/Flax Nonwoven Biocomposite
Shah Alimuzzaman,
1
R. H. Gong,
1
and Mahmudul Akonda
2
1
Textiles and Paper, School of Materials, University of Manchester, Manchester M13 9PL, UK
2
Tilsatec Advanced Materials, Tilsatec Ltd., Wakefeld WF2 9ND, UK
Correspondence should be addressed to Shah Alimuzzaman; sazaman 2006@yahoo.com
Received 25 June 2013; Accepted 28 August 2013
Academic Editors: R. Alagirusamy and H. Hong
Tis Conference Paper is based on a presentation given by Shah Alimuzzaman at “International Conference on Natural Fibers—
Sustainable Materials for Advanced Applications 2013” held from 9 June 2013 to 11 June 2013 in Guimar˜ aes, Portugal.
Copyright © 2013 Shah Alimuzzaman et al. Tis is an open access article distributed under the Creative Commons Attribution
License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly
cited.
Flax fbre reinforced polylactic acid (PLA) biocomposites were fabricated by using a new technique incorporating an air-laying
nonwoven web forming process and compression moulding technologies. Te relationship between the main process variables and
the properties of the biocomposite was investigated. Te results show that with the increasing of fax content, the notched Izod
impact strength increased. Te maximum value of 28.3 KJ/m
2
was achieved at 60% fax fbre content. As the moulding temperature
and moulding time increased, the impact strength decreased. Te physical properties of the biocomposites were also evaluated.
As the fax fbre content increased, the void content of the biocomposites increased. Tis was further confrmed by the surface
morphology of the composite material. Te appropriate processing parameters for the biocomposites were established.
1. Introduction
Natural fbre-reinforced polymer composites are of great
importance in the end-use applications [1–3]. Te combined
behaviour of the stifness, elastic matrix, and strong fbrous
reinforcement is achieved by these composites. Te devel-
opments of fbre reinforced composites have made materials
that are stifer than steel and harder than aluminium available
[4]. Natural fbres and their composites ofer environmental
advantages such as lower pollutant emissions and lower
greenhouse gas emissions. During the last few years, many
conventional materials are replaced by polymer based materi-
als in various applications. Te productivity, ease of process-
ing, and cost reduction are the most signifcant advantages
which the polymers ofer over other traditional materials [5–
7]. Biocomposites are widely used for automotive interior
parts, structural parts, and interior and exterior decoration
materials [8]. Biodegradable composites are becoming more
popular due to their low cost and low density, and also
because of the increase in oil price and recycling and
environment necessities. In this project, PLA is used as a
matrix, and fax fbre is used as a reinforcing material. PLA
is a synthetic aliphatic polyester from renewable agriculture
products; it is biodegradable and with properties comparable
to some fossil-oil-based polymers [9]. Flax fbres exhibit some
unique mechanical properties. Baley [10] and Charlet et al.
[11] showed that fax fbres can have mechanical properties
greater than those of E-glass fbres.
To make fbre reinforced composite materials, the flm
stacking [12, 13], injection moulding [14, 15], and compression
moulding [9, 15, 16] are the most widely used manufacturing
methods. In the present study, the fax fbres were blended
with staple PLA fbres to form a homogenous fbre mixture.
Tis enhances the delamination resistance of composites
made from flm stacking. Te mixed fbres were converted to
fbre webs using an air-laying nonwoven process. A unique
feature of air-laid nonwoven process is to produce the webs
with isotropic fbre orientation distribution [17], leading to
isotropic composites. Te fbre webs were thermally consol-
idated before fnally converted to composites. Tis avoids
any potential fbre damage caused by the widely used needle
punching method for nonwoven composites [18, 19]. Te