International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 08 Issue: 06 | June 2021 www.irjet.net p-ISSN: 2395-0072 © 2021, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2417 Design of Hydrogen Fuel cell generator Ruturaj Bhalekar 1 , Aniruddha A Dixit 2 , Suraj Kumbhar 3 , Shubham Patil 4 , Prof. KB Gavali 5 1-5 Trinity Academy of Engineering, Kondhwa, Pune. 411048 -----------------------------------------------------------------------------------------***----------------------------------------------------------------------------------------- ABSTRACT: A design can be manufactured using several method each associated with the pros and cons. There are many such ways of extraction of hydrogen from electrolysis, biomass, SMR etc. Hydrogen production from methane steam reforming (SMR) in one such method of hydrogen extraction throughout the world which is used But the efficient way of production is steam methane reforming process and it will also play a key role in generation of electricity in future. There are many such aspects like Zn, Ni, based catalysts, WGS reactors, PSAs, tails gas from exhaust many points like these makes it 50-60% efficient. Keywords SMR, H2 Generation, Catalysts, WGS, PSA 1. Introduction The incumbent technologies that support power needs in data centers are primarily diesel generators and electricity from the grid. The hydrogen supplies currently available would support this level of usage. In the long term, prime power is seen as the ultimate goal and where more benefits could be realized. Potential benefits include carbon-free power with full micro grid capabilities, thermal integration for increased total efficiency, and cost savings from elimination of some of the backup systems or design simplification. Fuel options could include on-site hydrogen storage intermediary fuels, or hydrogen infrastructure by pipeline, delivery, or on-site production. Hydrogen can be produced from a diverse portfolio of domestic sources. Fuel cell shipments have been increasing worldwide due to the introduction of light-duty vehicles, forklifts, buses, backup power, and stationary power 2. Hydrogen Production Process Introduction Hydrogen is an important raw material in the chemical industry, and, in the last year, its importance as alternative energy carrier has increased due to the depletion of fossil fuels and increasing environmental concerns. An important consideration about hydrogen is that, since it is energy carrier and not an energy source, it must be first produced, and then it can be used. Hydrogen can be produced through direct processes, such as natural gas or biogas reforming, gasification of coal and biomass, water electrolysis, water splitting by high temperature heat, photo electrolysis and biological processes. 2.1 Steam Methane Reforming  Reforming process starts with NG Feed. (we find NGs from natural resources such as wastelands & animal digestion )  90% of natural gas is having methane in it.  In NG, consist of methane molecules and impurities like sulfur (h2s).[1]  We can use zinc oxide beds and other filters for its purification.  Sulfur is Harmful for the system so it should be removed in filter.  Using Biological Desulfurization we remove S2. (more for s2 removal amine scrubber, claus process)  Now CH4 from filter after reacted with water (water temp increased before process using burners and exhaust gases) in SMR Membrane Reactor.