International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 08 Issue: 04 | Apr 2021 www.irjet.net p-ISSN: 2395-0072 © 2021, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 3202 Suspension based power generation for EV Range improvement Dattu B. Jagdale 1 , Yogesh K. Chavan 2 , Akash R. Gaikwad 3 , Vikas B. Gaikwad 4 , P.S. Baravkar 5 1,2,3,4 BE Student, Department Of Mechanical Engineering, SND COE & RC, Yeola, Maharashtra, India 5 Professor, Department Of Mechanical Engineering, SND COE & RC, Yeola, Maharashtra, India ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - The power generator electromagnetic suspension system is a system that converts vehicle bump generated linear motion & vibration, into electricity to be used in battery charging. General vehicle shock absorbers are used to simply absorb this energy without converting it to electricity. So here we put forth a way to use this free energy and store it for further needs such as vehicle lights, cooling, indicator lights etc. To achieve this we here use the principles of electromagnetism in order to generate electricity from this motion. Our shock absorber is made up of a metal shaft, spring, magnet, coils, base with screws and joints. It uses a coil wound around in particular turning arrangement over the inner beam of the part. We use cylindrical supports in order to minimize friction and ensure smooth generation. The head of the absorber consists of magnets attached to outer core which are aligned with inner core to ensure smooth motion while ensuring efficient generation. This arrangement is fitted with springs in a precise manner so as to achieve the desired motion and magnet coil overlapping which allows for generation of electricity through electromagnetism principle. Thus our system puts forward a smart power generation system using electromagnetic suspension system. Key Words: EV, NF, Regenerative suspension, Linear Generator, Capacitor Charge Recovery Bank. 1. Introduction The main objective of designed the controller for a vehicle suspension system is to reduce the discomfort sensed by passengers which arises from road roughness and to increase the ride handling associated with the pitching and rolling movements. This necessitates a very fast and accurate controller to meet as much control objectives, as possible. Therefore, this paper deals with an artificial intelligence Neuro-Fuzzy (NF) technique to design a robust controller to meet the control objectives. The advantage of this controller is that it can handle the nonlinearities faster than other conventional controllers. The approach of the proposed controller is to minimize the vibrations on each corner of vehicle by supplying control forces to suspension system when travelling on rough road. The other purpose for using the NF controller for vehicle model is to reduce the body inclinations that are made during intensive maneuver’s including braking and cornering. A full vehicle nonlinear active suspension system is introduced and tested. The results show that the intelligent NF controller has improved the dynamic response measured by decreasing the cost function. It was described to develop electricity using the real-time motion of parts in a form of wheeler. After careful analysis of a various such parts it was decided to generated electricity using relational motion available in a suspension system of a two wheeler. In the new age of the electric bikes, almost everything has to be modified. In one hundred years, people will launch at today's hybrid and pure electric vehicles rather in the way we launch at motor vehicles from 1880 that looked like something dragged along by a horse because that was the starting point. Inside and out, today's electric vehicles look almost the same as what went before. We have batteries and electrical and electronic controls in big lumps because that is what they had to look like in the past, together with masses of wiring. We have a big lump of noisy, dirty, shaking internal combustion engine in a hybrid because that is what an engine has looked like in the past. Bring in smart electronic surfaces, wireless links, laminar conformal batteries and mini turbine range extenders. Then we really will have moved on in cost, performance and passenger safety, comfort and space available. However, until we figure out how to make comfortable vehicle bodies we shall need shock absorbers, so they might as well generate electricity. 1.1 Selection of Project We the group of young engineers found that, there is an impending need to make much more forays to make Non- Conventional energy attain popular acclaim. This is also very essential to preserve the conventional sources of energy and explore viable alternatives like sustainable energy (the energy which we are already utilizing but for some safety of other uses we are suddenly wasting it, that can be reutilized), solar, wind and biomass that can enhance sustainable growth. What is more, such alternatives are environment friendly and easily replenish able. Therefore, they need to be thoroughly exploited with a functionally expedient, energy matrix mix. Growing economies, especially of Asia are gifted with sufficient resource base and non- conventional energy technologies are consistent both for grid linked energy generation and transmission in out of the way locales that are islanded from the grid. Adaptation of technology and employing them should be pursued right from this moment to have a head start, be informed of the barriers in technology applications of the renewable variety and synergizing them with the existing, traditional power production technology. It is known that in coming times, wind energy will be the most cost-effective