International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 08 Issue: 05 | May 2021 www.irjet.net p-ISSN: 2395-0072
© 2021, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 2034
“REPLACEMENT OF SAND BY QUARRY DUST IN CONCRETE”
Suraj V Borsare
1
, Gyanendra Kumar
2
, Mukul J Patel
3
, Satish Kumar
4
, Chetan Telmasare
5
,
Subodh R Mundawane
6
, Prof. Preety Morey
7
1-7
Department of Civil Engineering, Suryodaya College of Engineering and Technology, Nagpur,
Maharashtra, India
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ABSTRACT: The role of quarry dust in the construction of building and other structures to eliminate the demand of nature
sand by using quarry waste to replace the use of natural sand. We are investigating the potential of using quarry waste and its
effect on the strength and workability of concrete. Initially cement concrete cube was studied with various proportion of
cement concrete +quarry dust (M20 & M25). The experimental result showed that the additional of quarry dust as fine
aggregate ratio of 30%, 40% and 50% was found to enhance the compressive properties. The compressive strength of
concrete cubes at the age of 7 and 28 days were obtained at room temperature.
These raw materials of concrete, i.e., river sand and gravel, are also struggling to cope with the rapidly growing demand in
many areas around the globe. The sources of good quality river sand and gravel are depleting very fast. According to United
Nations Environment Program (UNEP) report, “Sand-rarer than one thinks”, published in March2014, sand and gravel has
now become the most widely used natural resource on the planet after water. These are now being extracted at a rate far
greater than their renewal. Crushed sands, fine aggregate produced from stone crushing, has become very popular in areas
where natural sand is not abundantly available or where there is scarcity in the supply of natural sand. The Mumbai-Pune
express highway was a project, where there is a difficulty in procurement of natural sand. This made the construction
company to use crushed sand for making approximately 20 lakh cum of concrete necessary for the construction. However,
such type of sands contains a large amount of micro-fines, i.e., particles finer than 75 microns, which can have an adverse
effect on properties of concrete. So proportioning of different raw materials at the time of mix design is very important, when
crushed sand is used in concrete.
The availability of sand at low cost as a fine aggregate in concrete is not suitable and that is the reason to search for an
alternative material. Quarry dust satisfies the reason behind the alternative material as a substitute for sand at very low
costIt is found that 40% replacement of fine aggregate by quarry dust gives maximum result in strength than normal concrete
and then decreases from 50%. The compressive strength is quantified for varying percentage and grades of concrete by
replacement of sand with quarry dust.
KEYWORDS: Quarry Dust, workability, compression strength, flexural strength.
INTRODUCTION:
Concrete, the single most widely used building material around the globe, is a heterogeneous composite that consists of
combination of readily available basic building materials including cement, water, coarse aggregate, fine aggregate, and in
some cases, admixtures, fibres or other additives, according to the need. When these ingredients are mixed together, they
form a fluid mass that is easily moulded into any shape. Over time, when it is cured sufficiently, the cement forms a hard
matrix which binds the rest of the ingredients together into a durable stone-like material, called concrete.
There are a number of bans against the extraction of river sand. The unavailability of river sand and the requirement for
cost reduction of concrete has collectively resulted in finding a new replacement of sand in concrete. Thus, discovering the
substitutes for sand has been of great importance in the field of construction.
The concept of replacement of natural fine aggregate by quarry dust which is highlighted in the study could boost the
consumption of quarry dust generated from quarries. By replacement of quarry dust, the requirement of land fill area can
be reduced and can also solve the problem of natural sand scarcity. The availability of sand at low cost as a fine aggregate
in concrete is not suitable and that is the reason to search for an alternative material. Quarry dust satisfies the reason
behind the alternative material as a substitute for sand at very low cost. It even causes burden to dump the crusher dust at
one place which causes environmental pollution. From the results of experimental investigations conducted, it is
concluded that the quarry dust can be used as a replacement for fine aggregate. It is found that 40% replacement of fine
aggregate by quarry dust gives maximum result in strength than normal concrete and then decreases from 50%. The
compressive strength is quantified for varying percentage and grades of concrete by replacement of sand with quarry dust.
OBJECTIVES:
The main focus of this study, is the behaviour of concrete that partially replaces sand with quarry dust and sand.
To study the workability of concrete using quarry dust.