Template-Directed Self-Assembly of Alkanethiol Monolayers: Selective
Growth on Preexisting Monolayer Edges
Ruben B. A. Sharpe,
†
Dirk Burdinski,*
,‡,§
Jurriaan Huskens,*
,†,⊥,#
Harold J. W. Zandvliet,*
,†,∇
David N. Reinhoudt,
†,#
and Bene Poelsema
†,∇
MESA+ Institute for Nanotechnology and Faculty of Science and Technology, UniVersity of Twente,
P.O. Box 217, 7500 AE Enschede, The Netherlands, and Philips Research, High Tech Campus EindhoVen,
5656 AE EindhoVen, The Netherlands
ReceiVed June 21, 2006. In Final Form: October 12, 2006
Self-assembled monolayers were investigated for their suitability as two-dimensional scaffolds for the selective
growth of alkanethiol edge structures. Heterostructures with chemical contrast could be grown, whose dimensions
were governed by both the initial pattern sizes and the process time. n-Octadecanethiol (ODT) was made to expand
from the edges of 16-mercaptohexadecanoic acid (MHDA) monolayer patterns. Likewise, 11-mercaptoundecanol
(MUD) was grown on MHDA and on ODT monolayer edges. The results of these experiments are in accordance with
the moving boundary model for monolayer spreading. In addition to such surface-bound spreading, a vapor-phase
contribution to lateral monolayer growth was identified. MUD was observed to be an excellent ink for creating
chemical contrast by means of regioselective deposition from a vapor phase. As a proof of principle, ribbons of
11-mercaptoundecanol with submicrometer widths were grown on pentaerythritol-tetrakis(3-mercaptopropionate) edges,
and submicrometer wide gold lines were produced by subsequent wet-chemical etching.
Introduction
The incessant demand for miniaturization in electronics,
medical, and nanotechnology is currently met by the development
of fabrication methods of ever-increasing complexity and cost.
Soft-lithographic patterning techniques offer the potential for an
alternative low-cost, large-area, and high-volume production
technology.
1,2
Microcontact printing (μCP) is a particularly easy
and versatile representative of the soft lithography family and
has received a lot of attention in recent years.
2-4
In μCP self-
assembled monolayers (SAMs) of amphiphilic nature, usually
organic molecules are formed on the surface of a substrate only
in the areas of contact with the ink-loaded soft lithography mask
(stamp). With decreasing feature size, the mechanical stability
of the utilized stamps becomes a limiting factor.
2,5-12
This
challenge has to be met by materials that are by definition soft
and flexible.
An interesting novel approach to circumvent this problem is
the creation of submicrometer patterns by using masks with
micrometer-sized features, which are characterized by a higher
mechanical stability and are therefore easier to produce and
handle. Edge lithographic techniques utilize the edges of such
large pattern features to determine submicrometer-sized structures.
Examples include near-field phase-shifting photolithography,
13,14
topographically directed etching,
15,16
edge transfer lithography,
17
and controlled undercutting.
18
Because of their inherent mobility, the use of self-assembled
alkanethiol monolayers in edge lithographic schemes would, in
principle, allow for control of edge-feature sizes by controlling
the process time. Edge-spreading lithography (ESL), an edge
lithographic technique that exploits the propensity of alkanethiol
SAMs for spreading, has recently been reported.
19,20
In this
technique, the ink source (an inked rubber stamp) is decoupled
from the substrate by freestanding structures on the substrate
that act as physical guides for the spreading process. It is a
multistep technique that requires the compatibility of the
techniques for creating the guiding structures with that of the
* To whom correspondence should be addressed. dirk.burdinski@
philips.com (D.B.); j.huskens@utwente.nl (J.H.); h.j.w.zandvliet@utwente.nl
(H.J.W.Z.).
†
University of Twente.
‡
High Tech Campus Eindhoven.
§
Bio-Molecular Engineering, Philips Research.
⊥
MESA+ Strategic Research Orientation “Nanofabrication”.
#
Supramolecular Chemistry and Technology, University of Twente.
3
Solid State Physics, University of Twente.
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10.1021/la061787v CCC: $37.00 © 2007 American Chemical Society
Published on Web 12/08/2006