metals
Article
Austenitic Stainless-Steel Reinforcement for Seawater Sea Sand
Concrete: Investigation of Stress Corrosion Cracking
Xiang Yu
1
, Saad Al-Saadi
2
, Isha Kohli
2
, Xiao-Ling Zhao
3
and R. K. Singh Raman
1,2,
*
Citation: Yu, X.; Al-Saadi, S.; Kohli,
I.; Zhao, X.-L.; Singh Raman, R.K.
Austenitic Stainless-Steel
Reinforcement for Seawater Sea Sand
Concrete: Investigation of Stress
Corrosion Cracking. Metals 2021, 11,
500. https://doi.org/10.3390/
met11030500
Academic Editor: Anna Hojná
Received: 20 February 2021
Accepted: 13 March 2021
Published: 17 March 2021
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4.0/).
1
Department of Chemical Engineering, Monash University, Clayton, VIC 3800, Australia;
xiang.yu@monash.edu
2
Department of Mechanical and Aerospace Engineering, Monash University, Clayton, VIC 3800, Australia;
saad.al-saadi@monash.edu (S.A.-S.); Isha.Kohli1@monash.edu (I.K.)
3
School of Civil and Environmental Engineering, University of New South Wales,
Sydney, NSW 2052, Australia; xiaolin.zhao@unsw.edu.au
* Correspondence: raman.singh@monash.edu
Abstract: Seawater and sea sand concrete (SWSSC) is a highly attractive alternative to normal
concrete (NC) that requires huge amounts of fresh water and river sand. However, reinforcements
of stainless steel (instead of mild steel that is used in NC) may be required for SWSSC. This article
reports investigation of stress corrosion cracking (SCC) of AISI 316 stainless steel (SS) in simulated
SWSSC and NC environments, with and without addition of silica to SWSSC and NC, employing
slow strain rate testing (SSRT) at 25 and 60
◦
C. For the purpose of comparison, SCC of SS was also
investigated in simulated seawater (SW) solution. SS showed no SCC at 25
◦
C in any of the test
solutions. Indications of SCC were seen in SW at 60
◦
C, but no features of SCC in SWSSC and NC at
60
◦
C, as suggested by scanning electron microscopy (SEM) fractographs. While the absence of SCC
in SWSSC and NC is attributed to the highly passivating alkaline condition, its absence in SWSSC
also indicates the role of alkalinity to predominate the deleterious role of chloride content of SWSSC.
However, the addition of silicate to SWSSC or NC triggers transgranular SCC to SS at 60
◦
C, as
evidenced by the fractography.
Keywords: seawater sea sand concrete; normal concrete; stress corrosion cracking; AISI 316 stainless
steel; slow strain rate testing (SSRT)
1. Introduction
Increasing population and industrial development cause a rapid increase in the de-
mand of concrete. Concrete production requires massive amounts of fresh water that
contributes significantly to water scarcity [1–3]. Concretes also use huge amounts of river
sand that negatively impacts the river ecosystem, navigation and flood control [4]. In order
to circumvent these problems, the use of seawater and sea sand concrete (SWSSC) is an
attractive alternative. SWSSC is a recent type of concrete that can be improved further
by use of alkali-activated slag as binding material. The mechanical properties of SWSSC
are reported to be similar to those of the conventional Portland cement concrete [5–7].
The Japan Concrete Institute reported that the strength of the slag-containing concrete
produced with seawater tends be higher as compared to the concrete produced using
tap water [8]. Furthermore, the alkali-silica reaction has a detrimental effect on integrity
of ordinary Portland cement concrete [9,10], whereas the geo-polymer concrete or the
high-performance concrete that utilizes industrial waste materials such as fly ash or slag,
instead of cement, is designed to reduce effect of the alkali-silica reaction.
Generally, mild steel rebars are employed as reinforcements to the concrete for high
tensile strength and ductility; however, austenitic stainless steels have also been used
because of their greater corrosion resistance. Steel bars develop a protective passive layer
in the highly alkaline environment of concrete (pH > 10) [11]. However, this layer can be
Metals 2021, 11, 500. https://doi.org/10.3390/met11030500 https://www.mdpi.com/journal/metals