JOURNAL OF MATERIALS SCIENCE LETTERS 12 (1993) 1335-1336
Microstructural changes associated with vibratory prepared
weldments
S. P. TEWARI, A. SHANKER
Department of Mechanical Engineering, Institute of Technology, Banaras Hindu University, Varanasi 221005,
India
The solidification of grey cast irol~L [1] under imposed
vibration shows a varying microstructure. Kou and
Le [2] showed experimentally that under low-
frequency vibration there is improvement in the
microstructure and mechanical properties of alumi-
nium weldments. Researchers [3-6] have proved
that solidification of castings under vibratory condi-
tions shows a refinement in grain size, metaUo-
graphic refinement and reduction in various casting
defects. This letter pertains to the microstructure of
the weldments prepared under stationary and vibrat-
ory conditions. Micrographs show an appreciable
improvement in the grain refinement of the weld-
ments prepared under vibratory conditions.
Two mild steel workpieces were clamped with the
help of C-clamps and angle iron pieces on a vibrating
table (Fig. 1). The vibrating table rested on shafts
which were supported on bearings. This table was
rigidly coupled to an electrodynamic vibrator. A
three-phase a.c. transformer and futile-coated mild
steel electrodes were used for welding. A oscillator/
power amplifier and vibration meter were used for
Pick up
- C- c~amp
Workpieces
Base plate
Figurei Experimental set-up.
Figure2 Micrograph of stationary weldment.
0261-8028 © 1993 Chapman & Hall
Figure3 Micrographs of vibratory weldments: (a) frequency
400 Hz and amplitude 5/xm, (b) frequency 200 Hz and amplitude
10/xm, and (c) frequency 80 Hz and amplitude 30/xm.
1335