Applied Surface Science 305 (2014) 554–561
Contents lists available at ScienceDirect
Applied Surface Science
journal h om epa ge: www.elsevier.com/locate/apsusc
Hydrophobicity enhancement of Al
2
O
3
thin films deposited on
polymeric substrates by atomic layer deposition with
perfluoropropane plasma treatment
Kamran Ali
a
, Kyung-Hyun Choi
a,∗
, Chang Young Kim
b
, Yang Hoi Doh
c
, Jeongdai Jo
d
a
Department of Mechatronics Engineering, Jeju National University, Jeju, 690-756, Republic of Korea
b
Research Institute for Basic Sciences and Department of Physics, Jeju National University, Jeju, 690-756, Republic of Korea
c
School of Electronic Engineering, Jeju National University, Jeju, 690-756, Republic of Korea
d
Korean Institute of Machinery and Materials, Yuseong-Gu, Daejeon 305-343, Republic of Korea
a r t i c l e i n f o
Article history:
Received 9 January 2014
Received in revised form 21 March 2014
Accepted 21 March 2014
Available online 30 March 2014
Keywords:
Al2O3
Atomic layer deposition
C3F8
Hydrophobicity
Contact angle
PEN
a b s t r a c t
The optoelectronics devices such as organic light emitting diodes are greatly vulnerable to moisture,
which reduces their functionality and life cycle. The Al
2
O
3
thin films are mostly used as barrier coat-
ings in such electronic devices to protect them from water vapors. The performance of the Al
2
O
3
barrier
films can be improved by enhancing their hydrophobicity. Greater the hydrophobicity of the barrier films,
greater will be their protection against water vapors. This paper reports on the enhancement of hydropho-
bicity of Al
2
O
3
thin films through perfluoropropane (C
3
F
8
) plasma treatment. Firstly, good quality Al
2
O
3
films have been fabricated through atomic layer deposition (ALD) on polyethylene naphthalate (PEN)
substrates at different temperatures. The fabricated films are then plasma treated with C
3
F
8
to enhance
their hydrophobicity. Hydrophobic Al
2
O
3
thin films have shown good morphological and optical prop-
erties. Low average arithmetic roughness (Ra) of 1.90 nm, 0.93 nm and 0.88 nm have been recorded for
the C
3
F
8
plasma treated films deposited at room temperature (RT), 50
◦
C and 150
◦
C, respectively. Optical
transmittance of more than 90% has been achieved for the C
3
F
8
plasma treated films grown at 50
◦
C and
150
◦
C. The contact angle has been increased from 48
◦
± 3 to 158
◦
± 3 for the films deposited at RT and
increased from 41
◦
± 3 to 148
◦
± 3 for the films deposited at 150
◦
C.
© 2014 Elsevier B.V. All rights reserved.
Introduction
The development of electronic devices such as solar cell, organic
light emitting diode (OLED), organic light emitting transistors
(OLET), organic thin film transistors device (OTFT) and memristor
on flexible substrates would result in great advantages like reduced
weight, low cost, continuous production and high flexibility[1–7].
However, there are some challenges in fabricating these devices
on polymeric substrates and one of them is the high permeability
of flexible substrates to water vapors which can result in damage
such as corroding the cathodes of the devices [8–12]. Therefore, the
∗
Corresponding author at: Department of Mechatronics Engineering, Jeju
National University, Room 221, Engineering building #4, Jeju City, Jeju 690-756,
Republic of Korea. Tel.: +82 64 754 3713; fax: +82 64 752 3174.
E-mail addresses: Kamran ali1214@yahoo.com (K. Ali),
amm@jejunu.ac.kr (K.-H. Choi), firstyoung77@naver.com (C.Y. Kim),
yhdoh@jejunu.ac.kr (Y.H. Doh), micro@kimm.re.kr (J. Jo).
permeability of polymeric substrates must be reduced with addi-
tional barrier coatings such as thin films of Al
2
O
3
in order to
improve the efficiency and life time of the devices. Al
2
O
3
is non-
toxic, non-flammable material and has a melting point of 2050
◦
C.
In controlled conditions Al
2
O
3
forms highly even and uniform sur-
face films, and has been considered as an excellent diffusion barrier
[13]. The Al
2
O
3
thin films can be efficiently produced on flexible
substrates through atomic layer deposition [14]. The ALD tech-
nique is known to produce densely packed, virtually defect-free and
highly conformal films and can therefore be used to deposit high-
quality permeation barriers. A typical ALD process involves a binary
reaction sequence in which two independent surface reactions are
separated in time [15]. Al
2
O
3
ALD using trimethylaluminum [Al
(CH
3
)
3
, TMA] and water (H
2
O) is one of the most studied ALD
systems. Al
2
O
3
can be deposited on thermally sensitive polymers
because Al
2
O
3
ALD can be conducted at temperatures as low as
33
◦
C [16].
The passivation properties of Al
2
O
3
barrier thin films can be
enhanced by enhancing the hydrophobicity or water repellency
http://dx.doi.org/10.1016/j.apsusc.2014.03.135
0169-4332/© 2014 Elsevier B.V. All rights reserved.