energies
Article
Plasma Technology for Phosphogypsum Treatment
Imed Ghiloufi
1,2,
*, Miqad S. Albishi
3
, Ahmed A. Alharbi
3
and Ibrahim A. AlShunaifi
3
Citation: Ghiloufi, I.; Albishi, M.S.;
Alharbi, A.A.; AlShunaifi, I.A. Plasma
Technology for Phosphogypsum
Treatment. Energies 2021, 14, 5813.
https://doi.org/10.3390/en14185813
Academic Editor: Marek Sciazko
Received: 17 June 2021
Accepted: 19 August 2021
Published: 14 September 2021
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1
Department of Physics, College of Sciences, Imam Mohammad Ibn Saud Islamic University (IMSIU),
Riyadh 11623, Saudi Arabia
2
Laboratory of Physics of Materials and Nanomaterials Applied at Environment (LaPhyMNE),
Faculty of Sciences in Gabes, Gabes University, Gabes 6072, Tunisia
3
Energy and Water Research Institute, King Abdulaziz City for Science and Technology (KACST),
Riyadh 11442, Saudi Arabia; malbishi@kacst.edu.sa (M.S.A.); ahalharbi@kacst.edu.sa (A.A.A.);
ialshunaifi@kacst.edu.sa (I.A.A.)
* Correspondence: ghiloufimed@yahoo.fr
Abstract: The phosphate industry generates a large amount of waste called phosphogypsum (PG).
Generally, this waste is discharged without any treatment, and it causes considerable environmental
problems. Hence, the objective of this study is the treatment of phosphate waste using thermal
plasma technology. First, the waste is characterized using different techniques, such as X-ray
fluorescence (XRF), scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy
(EDS), and inductively coupled plasma (ICP). Such characterization shows that the waste contains
different toxic elements, such as heavy metals, fluorine, chlorine, sulfur, and phosphorus. For this
reason, a plasma reactor is used to separate toxic elements from metals, such as silicon, aluminum,
and magnesium, with a pyrolysis/combustion plasma system. In this work, the influence of different
parameters, such as time of treatment and plasma current, on the volatility of toxic elements is
studied. The obtained results show that after 40 min of treatment and at a plasma current of 160 A,
the phosphogypsum completely melts, and the most toxic elements, namely Pb, Cd, V, Cr, and As,
are completely vaporized.
Keywords: thermal plasma; characterization techniques; waste treatment; phosphogypsum
1. Introduction
Phosphorus is an essential trace element (in the form of salts) for many living or-
ganisms, as well as for plants when in the form of phosphate. For example, it is used in
biological processes such as energy transfer, and it is also an important element of fertilizers
in agriculture production [1–5]. The production of phosphate is increasing annually around
the world due to rapid global development and the increase in energy demand. During the
production of phosphoric acid, the phosphate industry pollutes the environment because it
generates a large amount of waste called phosphogypsum (PG) [6–10]. Studies show that
the production of PG around the world is about 250 million tons per year [11].
The waste treated in this study was collected from the phosphate industry in Gabes
(Tunisia), which uses phosphate rocks (phosphorite). These phosphorites were used to
produce phosphoric acid. To produce 1 ton of phosphoric acid, this process generates
5 tons of phosphogypsum (PG) [9]. Phosphogypsum contains several pollutants, such as
heavy metals, fluorine, phosphorus, and radioelements [7,9,10,12–16]. All of the waste (PG,
industrial sludge, and waste water) is directly discharged into the sea through a canal, with
a considerable environmental impact [17,18].
PG causes huge environmental problems because most of this waste is discharged
without any treatment, and the use of PG treatment methods is limited around the world.
Among the methods of valorization and treatment of PG is the use of sodium fluoride
(NaF) to transform the waste into sodium sulfate and pure calcium fluoride. This technique
allows 15 million tons of PG to be transformed into sodium sulfate (12.383 million tons)
Energies 2021, 14, 5813. https://doi.org/10.3390/en14185813 https://www.mdpi.com/journal/energies