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Why use bubble-column
bioreactors?
Jos6 C. Merchuk, Sigal Ben-Zvi (Yona) and Keshavan Niranjan
Among the plethora of bioreactors available for aerobic culture, bubble columns,
which are composed of a cylindrical vessel fitted with a gas sparger, are gaining
in use. The simple construction of bubble-column reactors makes them easy to
maintain. In addition, it is possible to control the degree of shear, uniformly within
the reactor, which is critical to the growth of plant and animal cells in particular.
This article reviews in detail the hydrodynamic, heat and mass-transfer
characteristics of bubble-column bioreactors - parameters that are important for
industrial scale-up.
The introduction of submerged cultures for industrial
aerobic bioprocesses was one of the most significant
breakthroughs in the history of biotechnology. A
dense culture has such a high oxygen demand that the
dissolved oxygen is rapidly consumed: the only way to
sustain the reaction is by the continuous addition of
oxygen to the medium. The development :of air-
sparged, stirred reactors (fermenters) proved highly
successful in this regard, and they were widely
adopted. However, the increasing sophistication of the
j. c. Merchuk and S. Ben-Zvi (Yona) are at the Department of Chemi-
cal Engineering and Program of Biotechnology, Ben-Gurion University,
Beer-Sheva, Israel. K. Niranjan is at the Biochemical Engineering
Group, Department of Food Science and Technology, University of
Reading, Reading, UK RG6 2AP.
new industrial bioprocesses, and the use of a greater
variety of host cells has created many specific require-
ments, and many alternative reactor designs are now
available 1,2. While the majority of recent bioreactor
designs are quite sophisticated and rather complicated
(to the extent that some of the systems appear to be
quite dif~cult to build and operate on a large scale),
'bubble-column reactors' (BCRs) are gaining an
important place in both chemical and biochemical
industries 3.
Unlike mechanically agitated reactors, bubble
columns are simple to construct and operate. They
consist of vessels (usually cylindrical) in which gas is
sparged into a liquid. They have no moving parts, as
adequate levels of mixing can be achieved with
the sparged gas. In BCRs, all the energy needed for
© 1994, ElsevierScience Ltd TIBTECHDECEMBER1994 (VOL12)