Electrochimica Acta 56 (2011) 7871–7879
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Electrochimica Acta
jou rn al hom epa ge: www.elsevier.com/locate/electacta
Electrochemical investigation of oxide films formed on nickel alloys 182, 600
and 52 in high temperature water
Célia de Araújo Figueiredo
a,∗
, Rik-Wouter Bosch
b
, Marc Vankeerberghen
b
a
Nuclear Technology Development Centre (CDTN/CNEN) Av. Antônio Carlos, 6627, 31270-901 Belo Horizonte/MG, Brazil
b
SCK CEN, Boeretang 2400, Mol, Belgium
a r t i c l e i n f o
Article history:
Received 16 July 2010
Received in revised form 18 May 2011
Accepted 19 May 2011
Available online 27 May 2011
Keywords:
Electrochemical impedance
Mott–Schottky
Oxide film
Nickel-based alloys
PWR
a b s t r a c t
Nickel-based alloys 182, 600 and 52 were exposed to simulated Pressurized Water Reactor (PWR) primary
water (1000 ppm B, 2 ppm Li, O
2
<10 ppb, 325
◦
C) under different dissolved hydrogen (DH) conditions [0, 2,
25 and 50 cm
3
H
2
(STP) kg
-1
] for times up to 1 month in a recirculating autoclave. The influence of exposure
time and DH on oxide films formed on the alloys was evaluated by means of electrochemical tests;
electrochemical impedance spectroscopy (EIS) and Mott–Schottky (M–S). The in situ EIS was performed
every day, allowing the monitoring of the oxide layer formation and change. M–S was performed at
room temperature after the full exposure time. The results showed that the maximum in the defect
concentrations obtained via M–S analysis and the maximum crack growth rate are at the same DH content,
thus relating electrochemical testing to stress corrosion cracking observations. A conceptual separation
between the electrochemical behavior of (1) the oxide layer (visible in the higher frequencies of EIS) and
(2) the oxide layer – solution interface (visible in the lower frequencies of EIS) was able to explain the
effect of hydrogen on the low-frequency EIS impedance results.
© 2011 Elsevier Ltd. All rights reserved.
1. Introduction
Stress corrosion cracking (SCC) is one of the concerns, and one
of the major corrosion concerns, in plant life management of age-
ing nuclear power plants (NPP). The mechanical response of NPP
materials to an applied load and their chemical response to the
environment, together with any synergy between the mechanical
and chemical response, are major factors in determining the mate-
rial’s SCC behavior. This SCC behavior is not constant and evolves
in time for it is modified by ageing phenomena related to the long-
term exposure of the material to temperature, stress, environment
and irradiation.
The main classes of NPP structural materials that are poten-
tially subject to SCC are austenitic stainless steels and nickel-based
alloys. Here, our main purpose is to study the oxidation behavior of
selected nickel-based alloys in simulated PWR environments and
correlate it with their known susceptibility to SCC. Three nickel-
based alloys (600, its weld metal 182 and alloy 52) were selected
for the study. Alloy 600 and its weld metals 182 and 82, were origi-
nally selected for use in NPPs due to their high corrosion resistance
but showed, after many years of plant operation, susceptibility
∗
Corresponding author. Tel.: +55 31 3069 3319; fax: +55 31 3069 3285.
E-mail addresses: caf@cdtn.br, celia.fig2009@gmail.com
(C. de Araújo Figueiredo), rbosch@sckcen.be (R.-W. Bosch),
mvankeer@sckcen.be (M. Vankeerberghen).
to SCC. The alloys are used in steam generators and as dissimilar
metal weld materials for nozzles of components such as the reac-
tor pressure vessel and the pressurizer. Alloy 52 was included in the
study because it has been considered as a proper material for weld
repairs, such as the weld overlay technique. Alloy 690, although
of relevance, was omitted from the study due to a lack of electri-
cal connections through the autoclave lid. Besides three alloys, the
effect of the dissolved hydrogen (DH) concentration was included
as a parameter in the study for it is known to affect the SCC behav-
ior of nickel-based alloys [1–3], e.g. showing a maximum in crack
growth rate around 15–20 cm
3
H
2
(STP) kg
-1
.
It is generally recognized that nucleation and propagation of
localized corrosion, and stress corrosion in particular, are strongly
related to the properties of the oxide film formed on the metal sur-
face [4]. These oxide films make the material resistant to uniform
corrosion but simultaneously susceptible to SCC. This phenomenon
is affected by the electrochemical processes that take place at the
metal–oxide–solution interface.
The oxide film formed on metallic materials in high tempera-
ture and high pressure water can be characterized, after exposition,
by surface and microscopic analysis techniques. Since corrosion of
metals and alloys in high temperature aqueous environments is
electrochemical in nature, it is also possible to investigate the prop-
erties of the oxide film in high temperature aqueous environments
by in situ EIS and ex situ M–S, as done here.
Although there have been many studies on SCC of Alloy 600, lit-
tle is known about the influence of hydrogen on the electrochemical
0013-4686/$ – see front matter © 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.electacta.2011.05.077