energies
Article
Experimental and Numerical Studies on the Influence of Blade
Number in a Small Water Turbine
Grzegorz Peczkis
1,
*, Piotr Wi´ sniewski
1
and Andriy Zahorulko
2
Citation: Peczkis, G.; Wi´ sniewski, P.;
Zahorulko, A. Experimental and
Numerical Studies on the Influence of
Blade Number in a Small Water
Turbine. Energies 2021, 14, 2604.
https://doi.org/10.3390/en14092604
Academic Editor: Davide Astolfi
Received: 23 March 2021
Accepted: 26 April 2021
Published: 2 May 2021
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4.0/).
1
Department of Power Engineering and Turbomachinery, The Silesian University of Technology,
44-100 Gliwice, Poland; piotr.wisniewski@polsl.pl
2
Volodymyr Martsynkovskyy Computational Mechanics Department, Sumy State University,
40007 Sumy, Ukraine; a.zagorulko@omdm.sumdu.edu.ua
* Correspondence: grzegorz.peczkis@polsl.pl
Abstract: This paper demonstrates the procedure of blade adjustment in a Kaplan-type water turbine,
based on calculations of the flow system. The geometrical adjustment of a twisted blade with
varying chord length is described in the study. Computational fluid dynamics (CFD) analysis was
used to characterise aerofoil and turbine performance. Furthermore, two turbines, with a different
number of blades, were designed, manufactured, and tested experimentally. The numerical model
results were then compared with the experimental data. The studies were carried out with different
rotational velocities and different stator blade incidence angles. The paper shows a comparison of the
turbine efficiencies that were assessed, using numerical and experimental methods, of a flow system
with four- and five-bladed rotors. The numerical model results matched up well with those of the
experimental study. The efficiency of the proposed turbines reached up to 72% and 84% for four-
bladed and five-bladed designs, respectively. These efficiencies, when considered with the turbine’s
simplicity, low production and maintenance costs, as well as their potential for harvesting energy
from low energy flows, mean that Kaplan turbines provide a promising technology for processing
renewable energy.
Keywords: small water turbines; renewable energy; Kaplan turbine; CFD
1. Introduction
In recent times, there has been a strong interest in replacing conventional power plants,
powered by fossil fuels, with renewable energy sources [1]. Individually, many European
countries have pushed development in their energy sectors towards nuclear, wind, and
solar power. The introduction of biomass and weather-fuelled power generation to the
energy grid has increased expectations of emission-free energy systems. Hydropower
technologies can help to fulfil these expectations. In well-developed countries, hydropower
technologies are already commonly used to harvest power from high-energy water sources;
however, lower-energy water sources are mostly not [2]. Consequently, small water turbines
are experiencing a renaissance [3–5].
The need for harvesting energy from relatively small water flows, which has been
disregarded for years, creates challenges for engineers to design systems since ready-
made algorithms are not available in the literature. New water turbine systems have to
be designed since the operating conditions are very different than those used for large
water flows. Many innovative, small turbines are now being developed to fill the previous
void; one example of these is jet turbines. New prototypes are also being developed that
combine new design concepts with tried and tested classical designs. Due to the ongoing
improvement of numerical tools, it has become much easier to improve the efficiency of
turbine designs. However, this has resulted in the temptation to continuously make small
improvements, which, for relatively simple and cheap constructions, is not economically
justified [6].
Energies 2021, 14, 2604. https://doi.org/10.3390/en14092604 https://www.mdpi.com/journal/energies