Research Article
MATLAB Image Treatment of Copper-Steel Laser Welding
Massaud Mostafa ,
1,2
J. Laifi,
1
M. Ashari ,
1
and Z.A. Alrowaili
1
1
Physics Department, College of Science, Jouf University, P.O.Box. 2014, Sakaka, Saudi Arabia
2
Laser Tech. & Environment Lab, Physics Department, Faculty of Science, South Valley University, Qena 83523, Egypt
Correspondence should be addressed to Massaud Mostafa; mmostafa@ju.edu.sa
Received 11 December 2019; Revised 20 March 2020; Accepted 2 April 2020; Published 21 April 2020
Academic Editor: Mar´ ıa Criado
Copyright © 2020 Massaud Mostafa et al. is is an open access article distributed under the Creative Commons Attribution
License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is
properly cited.
ContinuousYb:YAGlaserkeyholeweldingofthepurecopperplatetosteel316Lsheetisperformedfordifferentlaserparameters.
e laser-generated welding keyhole and weld melted zone are observed by a high-speed camera. e image is treated by
MATLABandsimplecodeisbuilttocalculatethekeyholeandmeltedzonearea.istreatmentisvalidatedbytheactualwelding
measurements,andtheaccuracyofthemeasurementsistestedbytheconfidenceintervallaw.eimagesobtainedofkeyholeand
melt zone area in dissimilar laser welding are treated and analyzed to study the effect of changing the laser parameters.
1. Introduction
High-quality dissimilar welding has many applications in
power generation, and in the chemical, petrochemical,
nuclear, and electronics industries for the purposes of tai-
loring component properties or weight reduction. More
recently, laser-welding technologies have been successfully
used to manufacture hybrid microsystems consisting of
different materials. e welding of dissimilar metals is de-
termined by their crystal structure and compositional sol-
ubility in their liquid and solid states. Diffusion in the weld
pool often results in the formation of intermetallic phases.
When no filler materials are used, the formation of inter-
metallic compounds is dependent on the interaction of the
joining materials and the welding parameters [1–3].
ere are many applications for the dissimilar copper/
stainless steel welding like the chemical industries, power
generation, electric, electronic, and cryogenics. It is very
useful in the case of resulting hybrid products which merge
the excellent electric and thermal conductivity of copper
with essential weight and cost saving [4].
e corrosion resistance of stainless steel and heat
conductivity of copper are required for the heat exchangers
fabrications. e welding of stainless steel and copper is
essential to manufacturing these constructs. However, the
dissimilarweldingofstainlesssteelandcopperstillhasmany
difficulties. e first difficulty is the large differences of
physical properties between the stainless steel and copper
like melting point, thermal conductivity, and thermal ex-
pansivity. ese physical differences make the conventional
weldingmethodsdifficultindissimilarwelding.Inthiswork,
the laser beam welding method is used to avoid these
problems [5].
Also, laser beam energy absorption and optimization of
the laser welding method is the subject of many previous
studies [6–8], particularly in the case of dissimilar welding
[9, 10]. Assuncao et al. studied the behavior of different
metalsunderlaserweldinginthetransitionfromconduction
to keyhole modes [6]. eir experiments showed that the
thermal properties (thermal conductivity, melting and
vaporization temperatures, and specific heat) of the mate-
rials have the most important role in the transition between
laser welding modes. Sibillano et al. developed a real-time
monitoring technique based on the analysis of the plasma
plume optical spectra generated during laser welding to
determine the laser welding mode [11].
Stainless steels are commonly used in welded joint
metals. Austenitic stainless steels (e.g., 316L and 304) rep-
resent more than 2/3 of total stainless-steel production.
ese stainless steels are preferred over other stainless-steel
Hindawi
Advances in Materials Science and Engineering
Volume 2020, Article ID 8914841, 13 pages
https://doi.org/10.1155/2020/8914841