F E A T U R E F E A T U R E
February 2005 45
0272-1708/05/$20.00©2005IEEE
IEEE Control Systems Magazine
A Laptop-Based Studio Course
for Process Control
I
n many disciplines,
systems and control
courses tend to be
abstract, and students
have difficulty attach-
ing physical signifi-
cance to many of the
concepts. In the chemical
engineering curriculum,
process control is the only
course with a focus on
dynamic behavior [1]. Hence basic concepts, such as
dynamic models, linearization, and Laplace transforms,
must be covered before control sys-
tems analysis techniques can be pre-
sented. Simulation assignments can
help students understand dynamics and control but can be
a frustrating experience when students must learn new
software as well. A better option is to use a studio-based
approach, which combines lectures, discussions, and sim-
ulations within a single classroom experience.
Process control is an ideal course for students to inte-
grate their knowledge from
other courses into the cur-
riculum. Furnace control, for
example, leads to discus-
sions about fuel/air ratio,
efficiency, pollution, and
modes of heat transfer.
Thoughts of safety play a
role in the discussion about
when combustion air should
“lead” the gas flow and
when it should “lag” the gas flow. Safety is also the major
factor in determining whether an actuator should fail open
or fail closed. Process design for effi-
ciency is emphasized by the use of
heat exchangers that transfer waste
heat from the flue gas stream to the feed stream.
Until recently, the process control course at Rensselaer
Polytechnic Institute (RPI) used a multidisciplinary control
engineering studio classroom shared by several engineer-
ing departments [2]. While the studio was more successful
than a standard lecture-based classroom, limitations were
Lectures, discussions, and simulations
round out the classroom experience
By B. Wayne Bequette
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