Research Article
Alternating Current Electrohydrodynamic
Printing of Microdroplets
Gao-Feng Zheng,
1
Hai-Yan Liu,
1
Rong Xu,
1
Xiang Wang,
1
Juan Liu,
1
Han Wang,
2
and Dao-Heng Sun
1
1
Department of Mechanical and Electrical Engineering, Xiamen University, Xiamen 361005, China
2
Guangdong Provincial Key Laboratory of Micro/Nano Manufacturing Technology and Equipment,
Guangdong University of Technology, Guangzhou 510006, China
Correspondence should be addressed to Juan Liu; cecyliu@xmu.edu.cn
Received 9 February 2014; Revised 3 May 2014; Accepted 5 May 2014; Published 26 May 2014
Academic Editor: Huarong Nie
Copyright © 2014 Gao-Feng Zheng et al. Tis is an open access article distributed under the Creative Commons Attribution
License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly
cited.
Tis paper discusses the technology of orderly printing of microdroplets by means of electrohydrodynamic print (EHDP) with
alternating current (AC). Te AC electric feld induces charges to reciprocate in the electrohydrodynamic charged jet and generates
periodic alternation of electric feld force, which facilitates the breakup of charged jets and injection of microdroplets. Microdroplets
with a diameter of 100∼300 m can be printed with a frequency of 5∼25Hz via AC EHDP. Efects of process parameters on the
microdroplet injection behaviors were investigated. A higher frequency of applied AC voltage led to a higher deposition frequency,
but smaller diameters of printed droplets. Deposition frequency and droplet diameters increased with the increase of duty cycle and
solution supply rate. AC pulse voltage has provided a novel way to study the control technology in EHDP, which would accelerate
the application of inkjet printing in the feld of micro/nanosystem production.
1. Introduction
Owing to advantages of bendableness, low cost, robustness,
and lower power consumption [1], fexible electronics have
great potential application in the felds of information [2, 3],
energy [4–6], lithium-ion [7, 8], health [9], and micro/nano
system [10, 11], among others. Utilization of organic func-
tional materials and fexible substrates are the trademarks
for fexible electronics which, however, are incompatible
with conventional IC fabrication technology [12] and call for
novel fabrication methods [13, 14]. As a high efciency, low-
cost, low-waste, and noncontact fabrication process, inkjet
printing has been regarded as one of the most potential
technologies for large scale manufacturing of fexible and
organic electronics [15, 16]. Inkjet printing does not need
stencil-plate and etching process; therefore, electronic devices
with complex patterns or three-dimensional structures can be
printed directly and quickly [17, 18].
Conventional inkjet printing technologies, which rely on
inner pressure generated by thermal bubbles or the piezo-
electric pump, have limitations in reducing the droplet size
and line width of printed patterns [19]. Electrohydrodynamic
print (EHDP) utilizes external electric feld force to stretch
viscoelastic solution. EHDP jet was ejected from the tip
of Taylor cone under the spinneret [20–22]. Te diameter
of the EHDP jet is independent of the inner diameter of
the spinneret, which is a great advantage to reduce the
size of printed micro/nanostructures. Near feld electro-
spinning [23] (NFES) takes the advantage of stable straight
jet outside the spinneret to produce precise deposition of
printed micro/nanostructures. According to NFES theory,
micro/nanodroplets [24] can be deposited accurately on
the collector through the EHDP technology, the same as
nanofbers [25, 26].
Not only direct current (DC) high voltage sources, but
also multistep pulse voltage sources [27] and alternating
Hindawi Publishing Corporation
Journal of Nanomaterials
Volume 2014, Article ID 596263, 7 pages
http://dx.doi.org/10.1155/2014/596263