D. Banerjee
V. K. Dhir
Mechanical and Aerospace
Engineering Department,
University of California, Los Angeles,
Los Angeles, CA 90095
Study of Subcooled Film Boiling
on a Horizontal Disc:
1
Part 2—Experiments
Experiments were performed to study subcooled film boiling of performance liquid PF-
5060 (made by 3-M Company) on a horizontal copper disc. The experiments were per-
formed for two regimes of film boiling involving departing vapor bubbles (low subcool-
ing) and nondeparting vapor bubbles (high subcooling). By employing high speed digital
camera, data were obtained for temporal variation of bubble height, bubble shape and
bubble growth rate over one cycle. Heat flux data were deduced from temperatures
measured with thermocouples embedded in the solid. The results from the numerical
model are compared with experimental data and are found to be in general agreement.
Particle Tracking Velocimetry (PTV) experiments were performed for a configuration of
non-departing vapor bubbles to study the flow field in the liquid phase. The PTV experi-
ments point to the existence of natural convection flow in the liquid phase and is in
qualitative agreement with the predictions available in the literature.
DOI: 10.1115/1.1345890
Keywords: Boiling, Film, Heat Transfer, Phase Change, Two-Phase
1 Introduction
In subcooled film boiling the bulk temperature of the liquid
phase is lower than the saturation temperature. In such a situation
the heat flux at the wall is partitioned at the interface between
phase change and convective heat transfer into the subcooled liq-
uid. This results in higher heat transfer compared to saturated film
boiling.
Dhir and Purohit 1 observed experimentally that film boiling
heat transfer coefficients in subcooled film boiling on a sphere
were 50–60 percent higher than those predicted by the laminar
plane interface theory. The significant enhancement in liquid side
heat transfer was attributed to the alteration of flow field in the
liquid by interfacial waves. Experimental results of Vijaykumar
and Dhir 2,3 show that degree of subcooling significantly affects
the liquid side heat transfer in subcooled film boiling on a flat
vertical plate.
Nishio and Ohtake 4 observed that subcooled film boiling in
the ‘‘small cylinder diameter’’ regime could be divided into two
distinct regimes, ‘‘normal’’ and ‘‘singular.’’ In the ‘‘normal’’ re-
gime of film boiling for R-113 as the test fluid and for heater wire
diameter greater than 0.2 mm the boiling heat transfer coefficient
was found to increase with degree of subcooling. In the ‘‘singu-
lar’’ regime of film boiling for R-113 as the test fluid and heater
wire diameter less than 0.2 mm, the heat transfer coefficients
were found to decrease to a minimum with increasing subcooling.
However, the authors did not provide any explanation for this
peculiar behavior in the ‘‘singular’’ regime.
Kikuchi et al. 5 found that in saturated film boiling of water
on silver coated spherical and cylindrical probes the liquid-solid
L-S contacts occurred with a much higher frequency compared
to subcooled film boiling, in which the L-S contacts were almost
nonexistent. This pointed to the stabilizing influence of subcool-
ing on the vapor-liquid interface in subcooled film boiling. They
also found that the L-S contact frequency was lower for a cylinder
than for a sphere.
Linear stability analysis performed by Busse and Schubert 6
and also discussed by Busse 7, for a system undergoing first
order phase change by heating from below pointed to the exis-
tence of different regimes of vapor-liquid interfacial instability.
An application of this analysis was in a geothermal situation
where, for instance, water can be stably stratified over steam. The
results of the aforementioned analysis were experimentally veri-
fied by Ahlers et al. 8. The experiments involved isotropic-
nematic phase transition of a liquid crystal. They reported various
conditions where conduction temperature profile was obtained in
the heavier overlying nematic phase.
Under certain conditions of subcooling and wall heat flux val-
ues the vapor film is stably stratified under the liquid pool in
subcooled film boiling under pool boiling conditions. Study of
such a configuration is helpful in understanding the hydrodynamic
aspects of the vapor-liquid interface and heat transfer into the
subcooled liquid. Such a situation was reported by Ayazi and Dhir
9, for subcooled film boiling of water on a horizontal cylinder.
The authors argued that such a configuration of stationary vapor-
liquid interface can exist only when the vapor production rate at
the film matches the condensation rate at the bubble interface.
Based on the experimental results, the authors proposed a criterion
for the onset of collapse of subcooled film boiling on a horizontal
cylinder.
Though there is a huge body of literature on subcooled film
boiling—very few investigations have been performed to under-
stand the hydrodynamics of film boiling on a horizontal flat plate.
Part of the reason can be ascribed to the difficulty in gathering
experimental data for evolution of the interface on a flat plate
compared to say, on a horizontal cylinder and also in proper post
processing of the experimental data. The difficulty arises because
of obstruction of the view by bubbles departing in front and back
of the focal plane. This study was performed to enhance the un-
derstanding of subcooled film boiling on a horizontal flat plate
under pool boiling conditions. The objectives of the present inves-
tigation were to: 1 compare the hydrodynamic and wall heat
transfer experimental data with numerical predictions for a con-
figuration of departing bubbles at low subcoolings; and 2 study
the occurrence of a stably stratified vapor layer under the liquid
pool for subcooled film boiling on a horizontal disc at high sub-
coolings and compare the results with the numerical predictions of
Banerjee et al. 10.
For this purpose, film boiling experiments were performed from
low to high subcoolings. In the experiments, spacing of the bubble
1
This work received support from the National Science Foundation.
Contributed by the Heat Transfer Division for publication in the JOURNAL OF
HEAT TRANSFER. Manuscript received by the Heat Transfer Division January 20,
2000; revision received October 31, 2000. Associate Editor: V. Carey.
Copyright © 2001 by ASME Journal of Heat Transfer APRIL 2001, Vol. 123 Õ 285
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