Journal of The Australian Ceramic Society Volume 51[1], 2015, 16 – 21 16
© Copyright 2015, The Australian Ceramic Society ISSN 0004-881X
The Effect of Aluminum Oxide (Al
2
O
3
) and Cerium Oxide
(CeO
2
) on the Structural and Mechanical Properties of
Yttria Tetragonal Zirconia Polycrystal (Y-TZP)
M. Golieskardi
*
, M. Satgunam, D. Ragurajan
,
M.N.M. Ansari
Centre for Advance Materials, University Tenaga Nasional, Kajang, 43000 Selangor, Malaysia
Email: mohsen_golieskardi@yahoo.com
Available Online at: www.austceram.com/ACS-Journal
ABSTRACT
The effect of additions of Al
2
O
3
and CeO
2
(up to 1 wt %) on the sintering behavior of yttria-stabilized Tetragonal
Zirconia Polycrystals (Y-TZP) were studied. The effects of Al
2
O
3
and CeO
2
on the Vickers hardness, bulk density,
fracture toughness and Young’s modulus were carried out on the sintered samples. The sintering temperature was
ranging from 1250 °C to 1450 °C with the ramp rate of 10°C/min. The results revealed that the doped samples
demonstrated a stronger effect in contrast with the undoped samples. The relative densities were above 97.5 % of
theoretical (i.e. > 6.1 gcm
-3
) could be obtained in Y-TZPs sintered at low temperatures, 1350 °C. The hardness’s
value of Y-TZP was increased in the 1 wt % Al
2
O
3
and CeO
2
-doped samples when sintered above 1400 °C.
Keywords: Aluminum Oxide; Cerium Oxide; sintering behavior; Y-TZP; Mechanical Properties
INTRODUCTION
Yttria stabilized tetragonal zirconia polycrystals or
subsequently known as Y-TZP, is engineered to take
full advantage of transformation toughening effect [1,
2]. This ceramic, when fired, consists of a single
phase tetragonal structure of fine grains (< 0.5 μm)
which makes it ideal for many structural applications.
They possess very high modulus, high compressive
strength, unique combination of mechanical
properties: high wear resistance, low coefficient of
friction, very good biocompatibility and the good
compromise between fracture resistance, crack
resistance and wear behaviour makes this material
one of the best candidates for many components
including orthopaedic prostheses as a replacement for
metallic materials [3- 5]. This is mostly the result of
transformation toughening mechanism discovery (a
mechanism through which the stress induced
tetragonal is transformed to monoclinic phase in the
vicinity of a propagating crack front, resulting in
crack suppression and volume expansion) [6] creating
toughness and strength that is far greater than that of
the majority of ceramics and nearer to the strength of
low strength metals [7-9].
However, in spite of the many favorable
characteristics such as high strength, high toughness
and good wear properties, TZP ceramics display an
unfavorable low temperature ageing phenomenon
especially in humid atmosphere (water and steam) at
temperatures ranging from 60°C to 500°C, a
phenomenon widely known as low temperature
degradation (LTD) or hydrothermal ageing [10-12].
The degradation which occurs is normally
accompanied by mechanical property deterioration
attributed to the ageing-induced tetragonal (t) to
monoclinic (m) phase transformation, although there
is still a lack of understanding of the mechanism
responsible for monoclinic nucleation [13-16].
Kobayashi et al. [17] who first discovered a serious
limitation of Y-TZP ceramics for applications near
250°C in moist environment. The authors revealed
that the ceramic can suffer a slow, tetragonal to
monoclinic phase transformation at the samples
surface in a humid atmosphere, followed by
microcracking and a serious loss in strength. Ever
since then, many researchers have experimented with
Y-TZP with an attempt to understand the basic micro
mechanisms of the ageing-induced (t) to (m) phase
transformation and to suppress this LTD phenomenon
[18-21].
A typical method that has been used in order to
suppress ageing is by using appropriate sintering