International Journal of Current Engineering and Technology E-ISSN 2277 – 4106, P-ISSN 2347 – 5161
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Review Article
63| MIT College of Engineering, Pune, India, AMET 2016, INPRESSCO IJCET Special Issue-4 (March 2016)
A Review Paper on Numerical Simulation of Moving Heat Source
Sudesh B. Powar
†*
, Prashant M. Patane
†
and Shailesh L Deshmukh
†
†
Department of Mechanical Engineering, MIT Academy of Engineering, Alandi, Pune, India
Accepted 02 March 2016, Available online 15 March 2016, Special Issue-4 (March 2016)
Abstract
The problems of heat conduction resulting from a moving heat source applies to many fields of engineering such as
welding, surface hardening, moving friction between mechanical parts, laser treatments etc. Heat source models are
used to define the heat flux distribution in the domain.An attempt has been made to gather the information about
moving heat source problems and different heat source models. The optimal design reduces failure rates, improves
product life cycle and important to all it will find out defects due to temperature distribution within the material. The
analytical solutions are available for simple problems but as the complexicity increases the analytical solutions fail to
predict results. Numerical method is a key to solve many complicated mathematical problems.
Keywords: Moving Heat Source, Heat Source Models.
1. Introduction
1
Stationary and moving plane heat source analysis have
application in several manufacturing processes such as
metal cutting, spot welding, laser cutting/surface
treatment (using CO2 or Argon lasers) as well as
tribological applications including ball bearing and
gear design. Temperature profile and the rate of
cooling at and near the surface can affect the
metallurgical microstructures, thermal shrinkage,
thermal cracking, hardness distribution, residual
stresses and heat affected zones of the material.
Analytical and numerical models for the prediction of
the thermal fields induced by the stationary or moving
heat sources are useful tools for studying the above
mentioned problems. Knowing temperature
distribution in tribological applications due to
frictional heat generation is required to minimize
thermal related problems such as lubricant break
down. Generated heat at the surface of one body or at
the contact interface between two bodies in industrial
processes, such as laser welding, breaking systems,
friction between two mediums and so on, is often
modeled by using the concept of moving heat source in
stationary and transient case. Most of this heat is
expended on the increase in the temperature of the
contact interface. This local temperature increase can
strongly affect the surface properties of materials.
Thus, the temperature level plays an important role in
various applications and should be carefully controlled.
The various investigations can be divided into two
categories:
*Corresponding author: Sudesh B. Powar
1) Analytical solutions which are possible in some
special cases of geometry and boundary
conditions.
2) Numerical methods that provide results for
practically any combination of geometry and
boundary conditions.
There are mainly four data required in the thermal
analysis of moving heat source problem
(1) The strength and distribution of the heat source.
(2) The convection of cooling media, which reflects the
effect of coolant,
(3) The thermal properties of the work material, and
(4) The moving speed of the heat source.
2. Literature Review
A good understanding of the heat transfer process in
the moving heat source can be helpful for predicting
temperature distribution in workpiece. Several papers
have been written on the moving heat source, some of
them were seeking for analytical solution while other
uses numerical methods to solve the problem. Their
research has been made for particular application of
moving heat source like welding, laser, grinding, etc.
only.
N. Bianco, et al. A laser source with Gaussian
distribution is considered moving with const velocity
along motion direction as shown in Fig. 1. These 3-
dimensional transient conductive fields are solved by
COMSOL Multiphysics code. The thermophysical
properties of the material are assumed to be
temperature dependent except density. They produced