© Copyright by International OCSCO World Press. All rights reserved. 2008
VOLUME 27
ISSUE 1
March
2008
Short paper 99
of Achievements in Materials
and Manufacturing Engineering
of Achievements in Materials
and Manufacturing Engineering
Manufacturing of aluminium matrix
composite materials reinforced
by Al
2
O
3
particles
A. Włodarczyk-Fligier, L.A. Dobrzański*, M. Kremzer, M. Adamiak
Division of Materials Processing Technology, Management and Computer Techniques
in Materials Science, Institute of Engineering Materials and Biomaterials,
Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland
* Corresponding author: E-mail address: leszek.dobrzanski@polsl.pl
Received 22.01.2008; published in revised form 01.03.2008
Manufacturing and processing
AbstrAct
Purpose: The purpose of the paper is to show and compare of modern method composite materials with
aluminium alloy matrix reinforced by Al
2
O
3
particles manufacturing.
Design/methodology/approach: Material for investigation was manufactured by two methods: powder
metallurgy (consolidation, pressing, hot extrusion of powder mixtures of aluminium EN AW-AlCu4Mg1(A) and
ceramic particles Al
2
O
3
) and pressure infiltration of porous performs by liquid alloy EN AC AlSi12 (performs
were prepared by sintering of Al
2
O
3
powder with addition of pores forming agent – carbon fibers).
Findings: The received results show the possibility of obtaining the new composite materials with required
structure joining positive properties composite materials components.
Practical implications: Tested composite materials can be applicate among the others in automotive industry
but it requires additional researches.
Originality/value: Worked out technologies of composite materials manufacturing can be used in the production
of small elements near net shape and locally reinforced elements.
Keywords: Powder metallurgy; Composites; Pressure infiltration
1. Introduction
An increased interest is observed in last years in metal matrix
composite, mostly light metal based, which have found their
applications in many industry branches, among others in the
aircraft industry, automotive-, and armaments ones, as well as in
electrical engineering and electronics, etc. [1,2].
Aluminium based composite materials are leading ones in this
area, they are fabricated using many methods, including powder
metallurgy processes, and then formed, e.g., by hot extrusion.
Powder metallurgy makes materials properties relatively easy to
control by mixing materials with different properties in various
proportion.
The metal matrix composite can be reinforced with particles,
dispersoids or fibres. However, the biggest interest in composite
materials is observed for those reinforced with hard ceramic
particles due to the possibility of controlling their tribological-,
heat- or mechanical properties by selection of the volume
fractions, size, and distribution of the reinforcing particles in the
matrix [3]. They are used more often, compared with the
composite materials of other metals, due to the broad range of
their properties, and also due to the possibility of replacing the
costly and heavy elements made from the traditionally used
materials [4,5].
Two main development directions of manufacturing metal
matrix composite materials technology are observed: powder
1. Introduction