Thermal and Sound Insulation of Large-Scale
3D Extrusion Printing Wall Panel
Lapyote Prasittisopin
(&)
, Kittisak Pongpaisanseree,
Patiphat Jiramarootapong, and Chalermwut Snguanyat
SCG Cement Co. Ltd., Bangkok, Thailand
lapyotep@scg.com
Abstract. A 3D printing technology for construction has been developed for
some decades. This technology presents a great potential applying into existing
construction and is believe to encourage a sustainable construction. This is
because of its perceptible benefits of free-form fabrication without formwork,
enhanced product quality, minimized waste produced, and reduced labor
workforce. The technology also presents consequential automated advance-
ments and is poised to be a disruptive force in the evolving global construction
industry. Presently, it is found that many cementitious materials have been
developed to have the fresh characteristics suitably for a large-scale extrusion
3D printer. Previous research reported that a large-scale 3D-printed wall panel
with the size larger than 1-m by 1-m exhibited better thermal and sound insu-
lating performance characteristics, when compared to a traditional concrete wall
panel. These better performance characteristics were indicated when using a
high-strength 3D extrusion printing wall panels with the 28-day compressive
strength value greater than 50 MPa. The large-scale 3D extrusion printing wall
panels having normal 28-day compressive strengths of 25 MPa and 35 MPa
should be assessed. This work aims to present results on investigating its
thermal and sound insulating performance of the 3D extrusion printing wall
panels with mortar having different compressive strengths. Three mortar types
having various 28-day compressive strengths are developed and printed into the
wall panel with different surface textures using the large-scale 3D extrusion
printer. The printed wall panels are investigated on their benefits for thermal and
sound insulating performance. In additional, other hardened performance char-
acteristics of mortars developed herein such as density, porosity, flexural
strength, drying shrinkage, and thermal conductivity of the mortar materials are
evaluated.
Keywords: 3D extrusion printing Á Thermal insulation Á Sound insulation Á
Wall panel
1 Introduction
Additive manufacturing technology by cement extrusion also called as “3D extrusion
printing” has been widely investigated for the future opportunity for disrupting existing
construction techniques. Many opportunities and challenges of this technology are still
present [1–10]. There have been many studies to develop the suitable material
© RILEM 2020
F. P. Bos et al. (Eds.): DC 2020, RILEM Bookseries 28, pp. 1174–1182, 2020.
https://doi.org/10.1007/978-3-030-49916-7_111