International Journal of Modern Studies in Mechanical Engineering (IJMSME)
Volume 3, Issue 1, 2017, PP 15-22
ISSN 2454-9711 (Online)
DOI: http://dx.doi.org/10.20431/2454-9711.0301003
www.arcjournals.org
©ARC Page | 15
Development of a Model for Computing Similarity Indices for the
Application in Group Technology
Godwin Oghenewiroro Odu
Department of Mechanical Engineering, Faculty of Engineering, Delta State University,
Abraka, Oleh Campus, Nigeria
Abstract: In this research, a model for computing the group similarity indices was developed. The grouping
objective functions and parameters were formulated and can be used for grouping parts into part families and
at the same time for computing similarity indices.
This module introduces the technique of group technology, discusses its general application in batch
manufacturing.
Keywords: Group Technology, Parts similarities, Parts classification and coding, manufacturing system
1. INTRODUCTION
Ever since the industrial revolution, manufacturing and engineering personnel have been searching for
ways to optimize manufacturing processes. The mass production industries are characterized by the
manufacture of large numbers for parts/components of the same size and configuration and high
productivity is attained by the extensive use of automation, special purpose machinery and flow line
production methods. Such production equipment needs high capital investment and is inherently
inflexible in operation (Gallagher & Knight, 1973).
The major part of industry is however concerned with production in medium and small batches, where
individual elaboration of a method for each new component needs an enormous amount of time and
resources. There is a growing need to make batch manufacturing more efficient and productive. Also,
there is an increasing trend to achieve a higher level of integration of the design and manufacturing
functions in a firm. As such, technical development today calls for the introduction of scientific
principles in solving many of the problems associated with this type of manufacturing (Gallagher &
Knight, 1973; Funchs, 1988).For instance, a particular company makes thousands of different parts, in
many different batch sizes, using a variety of different manufacturing operations, processes and
technologies. It is beyond the capability of human mind to comprehend and manipulate such vast
amounts of detailed data. Though, people still need to make decisions regarding how to run a
manufacturing company and succeed in today„s competitive environment on local and foreign
markets. The pressures on management continue to escalate as global competition drives the need for
producing a greater variety of high quality products, in smaller lot sizes and at lower costs. These
ongoing demands continuously increase the level of complexity present in a manufacturing
environment (Lenka, Krchova, & Kuric, 2014).
One of the approaches that are directed at both of these objectives is Group Technology (GT).
Research has it that GT is regarded as the backbone for designing various types of manufacturing
systems (Kamal, Gazal, & Rakesh, 2014). The development of manufacturing systems and changes
and variety of customers' interests, push companies to produce various products with high capacities.
Therefore, manufacturing systems must be changed from job shop and mass production systems to
new systems. In this respect, many manufacturing companies have noticed the effectiveness of 'Group
Technology (Arash & Nassibeh, 2010). It is the best production system to produce various products in
large amounts with high productivity. A broad definition as given by Professor V. B. Solaja of the
Institute of Machine Tools, Belgrade, Yugoslava is (Gallagher & Knight, 1973). “Group Technology
is the realization that many problems are similar and that by grouping similar problems, a single
solution can be found to a set of problems, this saving time and efforts”. More precisely, as applied to