Anticorrosion properties and thin film composite deposition of Zn-
SiC-Cr
3
C
2
coating on mild steel
A.A. Ayoola
a
, O.S.I. Fayomi
b, c, *
, A.P.I. Popoola
b
a
Chemical Engineering Department, Covenant University, P.M.B 1023, Ota, Ogun State, Nigeria
b
Chemical, Metallurgical and Materials Engineering Department, Tshwane University of Technology, P.M.B. X680, Pretoria, South Africa
c
Mechanical Engineering Department, Covenant University, P.M.B 1023, Ota, Ogun State, Nigeria
article info
Article history:
Received 13 March 2018
Received in revised form
12 April 2018
Accepted 20 April 2018
Available online xxx
Keywords:
Zn-SiC-Cr
3
C
2
Electrodeposition
Coatings
Corrosion resistance
Hardness
abstract
This work considered the influence of Cr
3
C
2
particle loading on microstructure and mechanical prop-
erties of Zn-SiC-Cr
3
C
2
nanocomposite produced via electrocodeposition are investigated. The surface
nature of the nanocomposite coatings were characterized using scanning electron microscope (SEM)
coupled with the energy dispersive spectrometer (EDS). Abrasive wear behaviour and hardness property
of Zn-SiC-Cr
3
C
2
nanocomposite produced were investigated using CERT UMT-2 multi-functional tribo-
logical tester and Dura Scan hardness tester. The corrosion property was evaluated through linear po-
larization approach. The result showed that the coatings exhibited good stability and Cr
3
C
2
nanocomposite loading significantly improved the microstructural performance, hardness property,
wear resistance as well as corrosion resistance of the coatings.
© 2018 Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license (http://
creativecommons.org/licenses/by-nc-nd/4.0/).
1. Introduction
Studies on nanocomposite coatings production through the
electrolytic co-deposition with metal from plating baths has been
carried out extensively [1e3].
Varied distinctive properties of nanocomposite materials
include self-lubricity, ability to resist high temperature oxidation,
high corrosion and wear resistance [2]. In general, the choice of
electrodeposition coating (as a good method of producing nano-
composite) is based on the low temperature of operation, good
thickness ratio, excellent bonding characteristics, high rate of
deposition and low operating cost. Investigations show that
excellent composite coatings can be obtained from the co-
deposition of composite and ceramics materials (such as ZnO and
Cr
3
C
2
particulates) with some metals or metallic alloys [4e7]. And
these coating materials affect the corrosion behaviour, physical and
mechanical properties of the coated materials [8,9]. Composite
materials and alloys (e.g. Zn-SiC, Ni-Cr and Ni-SiC) are synthesized
for surface treatment of certain materials due to their excellent
interfacial properties and environmental friendliness [7e10].
Improved corrosion resistance and hardness behaviour were
experienced when pure zinc was coated with zinc coatings of SiC
incorporated [10]. Several studies on the use of Cr
3
C
2
particulate in
surface engineering have been carried out by researchers in the
past; however the use of the nanosized Cr
3
C
2
as composite rein-
forcement has not been adequately investigated. Hence, this study
will consider the preparation of SiC-Cr
3
C
2
nanoparticles in Zn
matrix, the electrodeposition of the coating materials through a
simple bath, the influence of Cr
3
C
2
particulates loading on the
corrosion behaviour, structural modification and mechanical
properties of Zn Matrix/SiC-Cr
3
C
2
nanocomposite coating.
2. Methodology
2.1. Electrodeposition
The electrodeposition of Zn-SiC-Cr
3
C
2
nanocomposites was
achieved using an electroplating cell having two zinc electrodes, as
described by Refs. [6] and [10](Fig. 1). The mild steel cathode is of
the dimension 45 45 25 mm. And zinc sheet anode has
90 50 10 mm dimension. The elemental analysis of the mild
* Corresponding author. Chemical, Metallurgical and Materials Engineering
Department, Tshwane Universityof Technology, P.M.B. X680, Pretoria, South Africa.
E-mail addresses: ayodeji.ayoola@covenantuniversity.edu.ng (A.A. Ayoola),
ojosundayfayomi3@gmail.com, ojo.fayomi@covenantuniversity.edu.ng
(O.S.I. Fayomi).
Peer review under responsibility of China Ordnance Society.
Contents lists available at ScienceDirect
Defence Technology
journal homepage: www.elsevier.com/locate/dt
https://doi.org/10.1016/j.dt.2018.04.008
2214-9147/© 2018 Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
Defence Technology xxx (2018) 1e5
Please cite this article in press as: Ayoola AA, et al., Anticorrosion properties and thin film composite deposition of Zn-SiC-Cr
3
C
2
coating on mild
steel, Defence Technology (2018), https://doi.org/10.1016/j.dt.2018.04.008